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ABB Emax 2 Harness Function Module

Function Modules

Ekip Power Modules

The Ekip Power Module supplies power to all Ekip striker and modules present on the terminal box and circuit breakers from multiple auxiliary power sources (AC or DC) available in the switchgear.

The Ekip Power Module supplies power to all Ekip strippers and modules present on the terminal box and circuit breakers.

The module is mounted in the terminal box to allow installation of other advanced modules.

It can be installed in the field at any time.

Two versions are available depending on the control voltage:

– Ekip Power Module (110-240V AC/DC)

– Ekip power modules (24-48V DC)

Ekip 2K Signalling Module

The Ekip 2K signalling module is supplied with 2 input and 2 output contacts and can be used to remotely control and indicate alarm messages and circuit breaker tripping.

It can be programmed via the tripper’s display or via the Ekip Connect software.

In addition, the combination of events can be freely configured when using Ekip Connect.

The module is suitable for all Ekip Touch and Hi-Touch circuit breakers for distribution and generator protection.

Three versions of the Ekip 2K signalling module are available: Ekip 2K-1. Ekip 2K-2 and Ekip 2K-3.

E2.2. E4.2 and E6.2 can be fitted with up to 3 modules simultaneously; E1.2 can be fitted with up to 2 modules simultaneously.

ABB Emax 2 Harness Conversion and Auxiliary Module

Conversion Function

Automatic Operating Mode

The Harness system can be put into automatic conversion mode by using the operating mode selection button on the operation panel.

In the automatic conversion mode, the system will automatically detect the two power sources and judge whether the two power sources are normal or not.

When one of the power supply fails, the system will carry out automatic power conversion; at the same time, in order to adapt to the fluctuation of the power grid, the conversion process can support the action delay setting.

Self-input and self-recovery

When one of the two power sources fails, the system will automatically disconnect and switch to the other one to supply power to the load.

When the faulty power supply returns to normal, it will automatically return to the state where the two power supplies are powered separately.

Self-throw without self-recovery

When one of the two power supplies fails, it will automatically disconnect and switch to the other one to supply power to the load.

When the faulted power supply returns to normal, it is necessary to select the self-recovery button or operate manually to return to the state of ‘CB1 closing/CB3 opening/CB2 closing’.

Manual switching of operating modes (non-parallel)

The Harness system can also be operated manually via the control panel, which allows manual control of the CB1 closing/ CB3 opening/ CB2 closing by means of the closing and splitting buttons.

The manual mode of operation is a ‘non-parallel’ mode, which supports electrical interlocking to prevent manual operation. At the same time, it supports the function of disconnection blocking, which guarantees the safety of the power supply system.

The power supply system is safe and secure. The parallel switching mode is used for planned maintenance or power failure of the incoming power supply line.

The CB1/CB2 is operated in the form of a ‘close first, split second’ mode to ensure that there is no interruption of power supply during the conversion process.

(The parallel connection time of power supply 1/2 is not more than 200ms.) At the same time of parallel connection operation, the synchronisation verification module detects the synchronisation condition of the two power supplies.

If the two power supplies are in the synchronous state, the synchronous indicator will light up automatically, and you can enter the manual parallel conversion operation;

If the conditions for parallel connection are not sufficient, the synchronisation indicator goes out, the circuit breaker automatically locks the closing function of the mother switch, and the parallel conversion operation cannot be completed.

ABB Symphony Plus SD Series PROFIBUS Interface PDP800

Symphony Plus controllers seamlessly integrate field devices via the PDP800 PROFIBUS interface module.

This allows access to a wide range of intelligent field devices, including transmitters, actuators, motor control centres (MCCs), flame scanners, intelligent electronics and more.

These devices come from ABB and other third-party vendors.

PROFIBUS I/O and associated control strategies are configured using ABB’s extensive field-proven standard function code algorithms and S+ Engineering’s graphical design tools.

In addition, these data are made available to other S+ system nodes (i.e. Control, Operations, Engineering and Information) via a redundant plant network (PN800).

PDP800 PROFIBUS interface features include

– Support for PROFIBUS DP V0. V1. V2

– Support for PROFIBUS PA devices via DP/PA linked devices

– Support for 1 ms device timestamps via PROFIBUS DP V2

– Support for electrical and fibre optic media for PROFIBUS DP links

– PROFIBUS DP link rate up to 12 Mbps

– PROFIBUS DP connections over fibre optics up to 15 km

Comprehensive I/O Support

The PDP800 module connects Symphony Plus controllers to the S800 I/O via PROFIBUS DP V2. The S800 I/O offers options for all signal types.

The S800 I/O offers options for all signal types, from basic analogue and digital inputs and outputs to pulse counters and intrinsically safe applications.

PROFIBUS DP V2 supports the S800 I/O Event Sequence function, which time stamps events at the source with a 1 ms accuracy.

In addition, the PDP800 supports the connection of Symphony Plus controllers to S+ Turbine dedicated modules.

Specifically, via PROFIBUS DP V2. the HPC800 supports powerful turbine control solutions.

such as turbine protection (TP800), valve positioning (VP800), automatic synchronisation of generators (AS800) and condition monitoring (MCM800).

With fibre-optic extension, PROFIBUS I/O modules and devices can be placed up to 15 km away from the PDP800.

In addition, the PDP800 modules can be located up to 3 km away from the controller via redundant HN800 fibre optic communication.

A-B 1746-BLM Blow-molding Module

Features

This 4-axis position-control module has these features:

• Open-loop or closed-loop control

• Independent and coordinated axis control

• Position- and time-based control

• Accumulator push-out control

• Zero-scale/full-scale (offset & span) calibration for position inputs

• PID with anti-windup, bumpless parameter changes, setpoint weighting, and 

limited high-frequency derivative gain.

• Profile interpolation (linear or cubic spline) between setpoints

• Converging/diverging tooling (direct/reverse acting control)

• Three hold values per axis: manual position, purge, or die gap

• Independent profile scale and offset adjustments 

• Automatic parison weight adjustment

• Setpoint marking

Overview

The module performs its servo control task independently, but is dependent on the 

SLC processor for all of its configuration and run-time information. The processor 

may be also be used to supply process data or timing information over the 

backplane in certain situations (e.g. parison drop synchronization on continuous 

extrusion machines, or accumulator position in reciprocating screw machines).

The module uses a digital signal processor running a 

Proportional-Integral-Derivative (PID) algorithm to control four axes of motion. 

Four analog inputs and four analog outputs are used for process variables and 

signals, while four digital inputs and four digital outputs are used for start-of-drop 

synchronization and profile step synchronization signals, respectively. An excitation 

voltage is provided for use with linear potentiometers.

Communication with the SLC Processor

• shared memory

• control bit/status bit handshake

• micro processor

• PID control algorithm

• digital I/O

• analog I/O

A-B 1747-PBASE BASIC Development Software

The BASIC development software provides the user with a structured 

and efficient means to create BASIC programs for the module. This 

software is loaded into a an MS-DOS compatible personal computer. It 

uses the personal computer to facilitate editing, compiling 

(translating), uploading, and downloading of BASIC programs. 

The BASIC development software has a menu-driven, window-type 

environment that offers: 

• pull-down menus to access all editor functions.

• function key access to frequently used functions.

• multiple window editing.

• cut and paste support between windows.

• search and replace support.

• search between files support.

• built-in calculator that can paste results into your program.

• ASCII look-up table.

• line draw editor to create operator interface images without having to enter ASCII characters.

• keystroke macros.

• undo and redo functions.

• extensive help messages for each menu, menu option, and for keywords embedded in the menu text.

• capability to create user-defined macro libraries.

• sophisticated debug tools including watch windows, single-step 

operation, and go to cursor breakpoint operation.

• syntax checked translations to native BASIC to reduce debug time.

• BASIC translator that steps through the BASIC program and identifies errors.

• ASCII terminal mode.

• hex file transfer support.

A-B BAS-T Module and Development Software Overview

Overview

The module and the development software provide the following benefits.

• Easy data collection from user devices

• Integrated program debugging environment

• Operator interface capabilities

• Flexible program and data storage options

• High-level math

• Clock/calendar

• High-level programming environment

• Extensive online help system

• Easy access to editor functions through user interface

• Advanced text editor windows

TIP

The 1746-BAS-T module is a higher-speed version of 

the 1746-BAS module with identical hardware 

features. The modules can be interchanged, except 

that the 1746-BAS-T module uses different (optional) 

memory modules. Due to the high speed of the 

1746-BAS-T module, existing programs written for 

the 1746-BAS module may require adjustment for 

identical operation using the faster 1746-BAS-T module.

A-B ASCll Data Transfer to theSLC 500M BASlC Module(Series B)

Introduction

This application note demonstrates how to transfer ASCII data to an

SLC 5/02 or later processor by using a remote SLC 500 BASIC

module. An example shows how to transfer a maximum of 10

ASCII characters to an SLC 5/03 processor.

General Information

M-files cannot be accessed from a module in a remote I/O chassis.

Therefore, the BASIC module (Catalog Number 1746-BAS) is

limited to its 8 input and 8 output image words for data transfer

between itself and the SLC 5/02 or later processor. The first three

words of the I/O image are reserved for handshake bits, status, and

character count respectively. So, only 5 input and 5 output words are

available for actual data transfers. In addition, since a total of 8

words of image are used, they must be block transferred because

they do not fit in the image allocated in the Remote I/O Adapter

module (Catalog Number 1747-ASB).

To keep the BASIC programming to a minimum and the throughput

to a maximum, CALL 22 is used to transfer data from PRT1 on the

BASIC module to the SLC 5/03 processor in this case. CALL 22

operates on an interrupt basis, so the throughput of data from PRT1

to the backplane is 10 ms or less. To calculate overall throughput for

your specific system, consult your Remote I/O Adapter User Manual

(Publication 1747-6.13) and your Remote I/O Scanner User Manual

(Publication 1747-6.6).

If you also wish to transfer data from a SLC 5/02 or later processor

to a BASIC module in a remote I/O chassis, please refer to the

BASIC Language Reference Manual (Publication 1746-6.3) and

refer to the section on CALL 23.

A-B 1715 Redundant I/O System Specifications

System Module, Catalog Numbers 1715-AENTR, 1715-IB16D, 1715-OB8DE,

1715-IF16, 1715-OF8I Base Unit, Catalog Numbers 1715-A2A, 

1715-A3IO Termination Assembly, Catalog Numbers 1715-TASIB16D, 

1715-TADIB16D, 1715-TAS0B8DE, 1715-TADOB8DE, 1715-TASIF16, 

1715-TADIF16,  1715-TASOF8, 1715-TADOF8 Accessory, 

Catalog Numbers 1715-N2S, 1715-N2T, 1715-C2

Summary of Changes

This publication contains the following new or updated information. 

This list includes substantive updates only and is not intended to reflect  all changes. 

Rockwell Automation recognizes that some of the terms that are currently 

used in our industry and in this publication are not in alignment  

with the movement toward inclusive language in technology. 

We are proactively collaborating with industry peers to find alternatives to such  

terms and making changes to our products and content. 

Please excuse the use of such terms in our content while we implement these  changes.

Conformal Coating Standards 

The 1715 modules are conformally coated and meet the following standards: 

• ANSI/ISA-S71.04-2013; Class G1, G2, and G3 environments 

• CEI IEC 60654-4:1987; Class 1, 2, and 3 Environments

• UL746E 

• MIL-1-46058C to ASTM-G21 (Tropicalization and fungicide)

IC800SSI228RD2 Servo Motor Controller

System Overview

The S2K Series is a family of high performance standalone brushless servo or stepper

amplifiers with integrated motion controllers and user configurable I/O functions.

Controllers are available in models configured for either resolver or serial encoder motor

feedback. Encoder-based S2K servo models can be used only with GE Fanuc S-Series

(SLM, SDM or SGM) servo motors. S2K resolver feedback servo controllers use GE

Fanuc MTR-Series (3N, 3S or 3T) servo motors or third-party motors with appropriate

ratings and resolver specifications. Please consult the factory for assistance in controlling non-GE Fanuc motors.

Servo models support continuous stall torque from 0.84–478 in-lb (0.095–54 Nm) while

the stepper model supports holding torque from 144–3.074 oz-in (16.3–21.7 Nm). Servo

controller models include four 230 VAC ratings of 4.3. 7.2. 16. and 28 amps continuous

and two 460 VAC ratings of 7.2 and 20 amps continuous (460 VAC models are only

available with resolver feedback). Peak currents of the 230 VAC servo models are two

times the continuous ratings while the 460 VAC servo models are 1.5 times the

continuous rating. The stepper controller has a rating of 5 amps.

ABB RET615 ANSI Transformer Protection and Control Overview

Overview

RET615 is a dedicated transformer protection and control relay for power transformers,

unit and step-up transformers including power generator-transformer blocks in utility and

industry power distribution systems.

RET615 is a member of ABB’s Relion® product

family and part of its 615 protection and control product series. 

The 615 series relays are characterized by their compactness and withdrawable-unit design.

Re-engineered from the ground up, the 615 series has been designed to unleash the full

potential of the IEC 61850 standard for communication and interoperability between

substation automation devices.

Once the standard configuration relay has been given the

application-specific settings, it can directly be put into service.

The 615 series relays support a range of communication protocols including IEC 61850

with Edition 2 support, process bus according to IEC 61850-9-2 LE, Modbus® and DNP3.

PCM600 and relay connectivity package version

• Protection and Control IED Manager PCM600 2.8 or later

• RET615 Connectivity Package Ver.5.1 or later

• Parameter Setting

• Signal Monitoring

• Event Viewer

• Disturbance Handling

• Application Configuration

• Signal Matrix

• Graphical Display Editor

• Communication Management

• IED User Management

• IED Compare

• Firmware Update

• Fault Record tool

• Load Record Profile

• Lifecycle Traceability

• Configuration Wizard

• AR Sequence Visualizer

• Label Printing

• IEC 61850 Configuration

• IED Configuration Migration

• Differential Characteristics Tool

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