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Vibro-Meter VM600 AMC8 and IOC8T Analog Monitor Card Pairs

Key Features and Benefits

– From the Vibro-Meter® product family

– Card Pair Provides 8 Channels of Temperature and Process Monitoring for VM600 Systems Provides 8 Channels of Temperature and Process Monitoring for VM600 Systems

– 8-channel software configuration capability:

Thermocouple (TC), Resistance Temperature Detector (RTD), Current and Voltage Inputs

– Analog signal inputs from 0 to 25 mA and 0 to 10 V Range of analog signal inputs

– Cold Junction Compensation (CJC) sensor processing on two optional channels

– Current output (optional voltage output)

– Programmable alarm, hazard, and OK setpoints

– Includes 4 relays that can be used for alarm signaling under software control

– Control outputs to RLC16 relay card on VM600 frame

– Front panel LEDs indicate status and alarms

– Real-time plug-in card (hot-swappable)

– Available in ‘standard’ and ‘circuit independent’ versions

Applications

– Mechanical protection and/or condition monitoring

Description

AMC8 Card

The AMC8 is an analog monitoring card designed for use in the VM600 rack-mounted system in the Meggitt Vibrometer® product family for machinery monitoring and protection applications.

This versatile card is capable of measuring and monitoring up to eight analog signal inputs simultaneously.

The AMC8 card is available in two versions: a “standard” version and a “circuit independent” version, both of which are available as card pairs using the corresponding IOC8T input/output card.

The AMC8 card is mounted on the front of the VM600 rack (ABE04x or ABE056) and the IOC8T I/O card is mounted on the rear.

Both cards connect directly to the rack backplane via two connectors.

A pair of AMC8/IOC8T cards provides eight channels of temperature monitoring that accept resistance temperature detector (RTD) and thermocouple (TC) temperature inputs as well as process inputs.

The source and type of each channel is selectable during card configuration.

Vibro-Meter VM600 IOC4T Input/Output Card

Key Features and Benefits

– From the Vibro-Meter® product family

– Signal interface card with 4 dynamic signal inputs and 2 tachometer (speed) inputs for MPC4 mechanical protection cards

– Screw terminal connectors for all input/output connections (48 terminals)

– Includes 4 relays that can be used for alarm signaling under software control

– 32 fully programmable open collector outputs (jumpers optional) for connection to IRC4 and RLC16 relay cards

– Buffered “raw” sensor signals and analog output signals (voltage or current) for vibration channels

– EMI protection for all inputs and outputs

– Real-time plug-in cards (hot-swappable)

– Available in “standard” and “circuit independent” versions

Applications

– Mechanical protection and/or basic condition monitoring

Description

IOC4T Card

The IOC4T Input/Output card is the signal interface for Meggitt’s VM600 series MPC4 machine protection card.

It is mounted on the rear of the VM600 rack and connects directly to the rack backplane via two connectors.

Each IOC4T card is associated with the corresponding MPC4 card and is mounted directly to the rear of the VM600 rack (ABE04x or ABE056).

The IOC4T operates in slave mode and communicates with the MPC4 through connector P2 using the Industrial Packet (IP) interface.

The front panel of the IOC4T (rear of the VM600 frame) contains terminal strip connectors for connecting the transmission cables from the measurement chain (sensors and/or signal conditioners).

The threaded terminal connectors are also used to input all signals from any external control system and output all signals to any external control system.

The IOC4T card protects all inputs and outputs from electromagnetic interference (EMI) and signal surges and complies with electromagnetic compatibility (EMC) standards.

The IOC4T connects raw dynamic (vibration) and velocity signals from sensors to the MPC4.

These signals are processed and passed back to the IOC4T and made available on its front panel (rear of the VM600) terminal strip.

For dynamic signals, four on-board digital-to-analog converters (DACs) provide calibrated signal outputs in the 0 to 10 V range.

In addition, four on-board voltage-to-current converters provide current output signals in the 4 to 20 mA range (jumper optional).

The IOC4T contains four local relays that can be used for any specific alarm signal under software control.

For example, in a typical application, these relays can be used to signal an MPC4 fault or a problem detected by the common alarms (Sensor Normal, Alarm, and Hazard).

In addition, 32 digital signals representing alarms are transmitted to the rack backplane and can be used by the optional RLC16 Relay Card and/or IRC4 Intelligent Relay Card (with optional jumpers) mounted in the rack.

Vibro-Meter VM600 Mk2 Vibration Meter

Vibration Meter VM600 Mk2

The Vibrometer VM600Mk2 is an advanced vibration monitoring and protection system for complex and critical rotating machinery.

Its high channel density and fully configurable 19” card structure make it suitable for complex installations and large (critical) machinery.

Benefits

Modular System Architecture

The efficient 19-inch modular card structure allows the creation of application-specific monitoring, protection or combination systems.

SIL-certified protection

The VM600Mk2 protection card is designed to meet the vibration protection requirements of SIL 2 certification, making the system suitable for protecting the most critical rotating machinery.

Centralized architecture

Its centralized architecture allows for high channel density, making the VM600Mk2 excellent at providing advanced vibration protection and monitoring for large (critical) machinery.

“State-of-the-art vibration protection and monitoring system for critical rotating machinery”

Design

The Vibrometer VM600Mk2 is designed to provide state-of-the-art vibration monitoring and protection (SIL 2), especially for large critical rotating machinery with high channel counts.

Its modular 19-inch card allows the user to build a system to suit specific application requirements.

In addition, the system can be integrated with VibroSight software, which provides detailed insight into the condition of rotating machinery and a wide range of analysis options.

Applications

The VM600Mk2 is suitable for plants where rotating machinery is concentrated in one area, requiring centralized monitoring and a high channel count.

Typical applications include:

■ Gas turbines

■ Steam turbines

■ Water turbines

Vibro-Meter VM600 MPC4 Mechanical Protection Card

Key Features and Benefits

– From the Vibro-Meter® product family

– Continuously on-line machinery protection card

– Real-time measurement and monitoring with state-of-the-art DSP technology

– 4 dynamic signal channels and 2 RPM (speed) channels, all individually programmable

– Programmable broadband and narrowband filters

– Simultaneous monitoring of amplitude and phase in sequential tracking mode

– Programmable alarms, hazards and defined setpoints

– Adaptive alarm and hazard levels

– Front panel BNC connector for easy analysis of buffered “raw” transducer signals

– Front panel LEDs to indicate status and alarms

Key Benefits and Features (continued)

– Integrated power supply for sensors and signal conditioners such as IEPE accelerometers and proximity measurement systems

– Real-time plug-in cards (hot-swappable)

– Available in “standard”, “circuit independent” and “safety” (SIL) versions

Applications

– Mechanical protection and/or basic condition monitoring

Description

MPC4 Card

The MPC4 Machine Protection Card is the centerpiece of the VM600 series of Machine Protection Systems (MPS) from Meggitt’s Vibrometer® product line. The card is extremely versatile, capable of measuring and monitoring up to four dynamic signal inputs and two velocity inputs simultaneously.

The dynamic signal inputs are fully programmable and can accept the following signals

acceleration, velocity and displacement (proximity) signals. On-board multi-channel processing allows measurement of a wide range of physical parameters including relative and absolute vibration, Smax, eccentricity, thrust position, absolute and differential case expansion, displacement and dynamic pressure.

Digital processing includes digital filtering, integration or differentiation (if required), rectification (RMS, average, true peak, or true peak-to-peak), order tracking (amplitude and phase), and measurement of transducer-to-target clearance.

The speed (tachometer) input accepts signals from a variety of speed sensors, including systems based on proximity probes, magnetic pulse pickup sensors, or TTL signals. Fractional tachometer ratios are also supported.

IC695PNC001 PROFINET Controller Module


The IC695PNC001 is a PROFINET controller module. Formerly manufactured by GE Intelligent Platforms (GE IP), the module is now manufactured by Emerson Automation. This PROFINET controller enables the RX3i CPU to send and receive data over a PROFINET network.

The IC695PNC001 is compatible with PACSystem RX320i CPU7 or CPU0 with firmware version 3.315 or higher.The module comes with two (2) RJ-45 and two (2) SFP slots with SFP connectors sold separately. Only one IP address is assigned to these PROFINET ports. Up to four (4) IC695PNC001s may be installed on a single CPU and must be located only on the host rack where the CPU is located. Up to sixty-four (64) I/O devices can be connected to one (1) controller; 128 I/O devices per network, distributed among eight (8) I/O controllers. In addition, up to eight (8) I/O devices can be installed in a single network. The module has configurable data update times of 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, 32 ms, 64 ms, 128 ms, 256 ms, and 512 ms IC695PNC001.


It occupies a single slot in the chassis and consumes 0.5 A without an SFP device installed and a maximum of 2.2 A with two (1) SFP devices installed, where the SFP device uses 0.35 A. At 5.5 VDC, the module consumes 1.5 A maximum.

In addition to the embedded dual PROFINET ports, the module is equipped with a micro USB connector for communicating with a computer using a command line interface. It must operate over a temperature range of 0-60 degrees Celsius.

The IC695PNC001 controller is a PROFINET controller manufactured by GE Intelligent Platforms/GE Fanuc PACSystems and is part of the RX3i family. This PROFINET controller module helps connect the RX3i PacSystems family of controllers to a high-speed PROFINET LAN.Some of its noteworthy specifications include a single slot, universal backplane support only, and PROFINET 2.2 universal Class A network rating. It operates at 5.5 amps of internal power at 1 volt DC and 3.3 amps at a rated voltage of 0.5 volts DC.The IC695PNC001 PROFINET Controller Module operates over a temperature range of 0 to 60 degrees Celsius, but lower temperatures may be required depending on the location of the PNC001 and the number of SFPs. The module has a micro USB connector for communicating with a computer via a command line interface. It also has 2 SFP cages and 2 RJ-45 port connectors, but the SFP devices can be purchased separately.

IC695PBM300 PACSystems RX3i Communication Module

This IC695PBM300 is a PACSystems RX3i communications module for Emerson Automation (formerly GE Intelligent Platforms (GE IP)).

The module is a Profibus DP master module that enables communication with up to 125 DP slaves.

It supports data transfer sizes of 244 bytes input and 244 bytes output per slave device, and

It supports data transfer sizes of 244 bytes input and 244 bytes output per slave device, as well as a maximum of 3.584 bytes of input data and 3.584 bytes of output data. It has one (1) RS485 Profibus master port.


The IC695BPM300 is a Profibus master module formerly manufactured by GE Intelligent Platforms (GE IP) and now part of Emerson.

It is now part of Emerson Automation’s PACSystems RX3i family of programmable automation controllers (PACs).

The module is used to exchange data over a Profibus network with a maximum of 3.584 bytes of input data and 3.584 bytes of output data.

This Profibus master module supports communication with up to 125 DP slaves, each of which can send 244 bytes of input data and receive 244 bytes of output data.

This IC695BPM300 supports all standard data rates including 9.6 kBit/s, 19.2 kBit/s, 93.75 kBit/s, 187.5 kBit/s. The IC695BPM300 also supports the following data rates,

500 kBit/s, 1.5 MBit/s, 3 MBit/s, 6 MBit/s, and 12 MBit/s. It can provide status information

It can provide status information such as slave status bit array list, network diagnostic counters, DP master diagnostic counters, firmware module revisions, and slave diagnostic addresses.

It is mounted on the RX3i backplane and supports PCI connectivity. Specifically, it must be installed on a PAC3i backplane with a host PAC3i running firmware revision 3.2 or later.

or later in a generic backplane of a host PACSystem RX9i controller. It consumes a backplane current of 440 mA @ 3.3 VDC.

The module is equipped with a Profibus OK ED indicator; a network indicator; and a MOD status indicator.

The module supports synchronization and freeze modes as well as Profibus DP-V1 read, write and alarm messages.

IC695ALG808 Isolated Analog Output Module

 The IC695ALG808 is a PACSystem RX3i Programmable Automation Controller (PAC) isolated analog output module, formerly manufactured by GE Intelligent Platforms (GE IP) and now part of Emerson Automation. The module features eight (8) output channels that can be configured for 0 to 20 mA and 4 to 20 mA current signals and ±10V and 0 to 10V voltage signals. The module is mounted on the RX3i Universal Backplane and requires an external 24 VDC power supply. 14-0 VDC outputs have a 10-bit output resolution and the remaining output signals have a 15-bit output resolution.


The IC695ALG808 is an Emerson Automation analog output module formerly manufactured by GE Intelligent Platforms (GE IP). The module features eight (8) independently isolated output channels that can be configured to provide 0-20 mA / 4-20 mA current signals and +/- 10 VDC / 0-10 VDC voltage signals.

The IC695ALG808 can be used to transmit output signals to modulating devices variable frequency drives (VFDs), control valves, dampers, shutters, and other devices. It can also be used to send signals to panel meters and data loggers that directly represent specific variables for local readout and recording.

This IC695ALG808 is compatible with a variety of terminal blocks such as cassette (IC694TBB032), expansion cassette (IC694TBB132), spring-loaded (IC694TBS032), or extended spring-loaded (IC694TBS132). The module requires an external 24 VDC to be terminated directly to the module terminals in order for the module to provide the required output signal.

All channels of the IC695ALG808 are configurable through software. Other parameters that can be configured include alarm settings such as very low, very low, very high, and very high alarms, module fault reporting, alarm latching, defining alarm limits, and setting upper and lower alarm limits. In addition, the module can set output biases to properly adjust the output to achieve the desired output for the process.

The IC20ALG4 has a 20-bit output resolution when configured to provide +/- 695 VDC, 808-15 mA, and 10-0 mA, and a 10-bit output resolution when configured for a 14-0 VDC output signal. In addition, it has an 8 ms analog update rate on all channels.

Designed and manufactured by GE Fanuc, the IC695ALG808 output module is a powerful component in an industrial-grade enclosure with indicators for module status, field status, and wiring terminals. Developed specifically for the RX3i PACSystems family, the module is mounted in the system’s common backplane.The IC695ALG808 module is powered by an external power supply with a nominal voltage of 24 volts DC and a current of up to 600 mA. The module has 8 available channels for voltage or current operation. All channels are analog and isolated. Terminal types supported are spring-type, box-type, extended box-type, and extended spring-type terminals.

IC695ALG728 Analog Output Module PACSystem RX3i


The IC695ALG728 is an analog output module that is part of the PACSystems RX3i family of midrange programmable automation controllers (PACs), manufactured by Emerson Automation and formerly known as the GE Intelligent Platform (GE IP). The module is capable of providing voltage and current signals and has the ability to be configured via the High Speed Addressable Remote Transducer (HART) protocol, as it supports HART version 5.0.

The IC695ALG728 features eight (8) non-isolated output channels that can be configured as +/-10 VDC, 0-10 VDC, 0-20 mA, and 4-20 mA output signals with 14.9-bit voltage resolution, 0.20-bit at 15-9 mA, and 4.20-bit at 15-6 mA. The update time for each channel is 16 ms (HART communication) and 8 ms (without HART communication). The module’s output data format is configurable as a floating point IEEE 16-bit or 32-bit integer using 32-bit registers. The module is calibrated to 15.25% of full scale at 0°C and 30.60% of full scale when operating at 0°C. The output data format can be configured to use 32-bit registers with floating point IEEE 16-bit or 32-bit integers. In addition, the output build-up time is 2 ms for voltage configurations and 70 ms for HART and 23 ms without HART for current signals.


This IC695ALG728 requires an external power supply to operate. The appropriate power supply for this module must provide 19.2 – 30.0 VDC and 250 mA maximum supply current. The module mounts in any available slot in the RX3i chassis and can be located in either the local CPU chassis or the distributed I/O chassis. Other features of the module include clamping and alarm limits, alarm latching, and configurable output biasing.

GE Fanuc’s IC695ALG728 module, which is part of the RX3i PACSystems family, is equipped with output channels that can be fully configured for voltage operation or current operation. In addition to this, the output module features integrated communication with HART 5.0 software. This means that the module can be prepared and programmed for specific operations via software and does not require jumpers for setup.GE IC695ALG728 output module features include enabling or disabling of all channels, alarm latching, configurable alarm limits or settings, advanced handling of errors and faults, auto calibration, and more.

IC695ALG628 PACSystem RX3i Non-Isolated Analog Input Module


The IC695ALG628 is an analog input module with High Speed Addressable Remote Sensor (HART) 5.0 functionality. This module is part of the mid-range controller family, the PACSystem Rx3i series with eight (8) analog input channels (configured as single-ended) and four (4) input channels (if used in a differential distribution line configuration). It comes with two (2) internal HART modems. The module’s parameters and configuration are completely software configurable and each channel can be individually assigned high alarm, low alarm, high high alarm, low low alarm detection and reporting to the CPU. In addition, positive and negative rate of change alarms and configurable interrupts for channel alarms and faults can be set accordingly. The module also comes with upgradable firmware and performs an automatic calibration each time the module is powered up.

The module’s analog input channels are designed to accept +/-10 VDC, 0-10 VDC, +/- 5 VDC, 0-5 VDC, 1-5 VDC and 0-20 mA, 4-20 mA and +/- 20mA input signals. It has built-in analog-to-digital (ADC) converter circuitry that converts received analog data to 24-bit registers or 32-bit integers in floating point. Each module channel has a variety of filter options, often used to eliminate signal fluctuations for more stable readings.

The module’s power consumption is 450 mA maximum @ 5.0V +5%/-2.5% and 625 mA maximum @ 3.3V +5%/-3%. It incorporates continuous maximum overcurrent protection rated at +/-28mA and continuous maximum overvoltage protection at +/-60 VDC. The module has an open-circuit detection time of up to 1 second.

GE Fanuc IC695ALG628 Non-Isolated Differential Analog Input Module with HART (High Speed Addressable Remote Transducer) Communication for RX3i PacSystem PLCs provides 4 differential input channels and 8 single-ended input channels. It has 2 internal HART modems and features HART version 5.0 HART communications on each channel. It has a voltage range of 1 to 5 volts DC, 0 to 5 volts DC, +/-5 volts DC, 0 to 10 volts DC, or +/-10 volts DC. The current configuration of the input channel can range from +/-20 mA, 0 to 20 mA, or 4 to 20 mA. The GE Fanuc IC695ALG628 analog input module should be configured for a current range between 4 and 20 mA when the channel is connected to a highway addressable remote sensor communication system.

IC695ALG608 PACsystem RX3i Analog Input Module


The IC695ALG608 is an analog input module for the PACsystem RX3i platform. When configured for single-ended wiring, the module is capable of providing up to eight (8) input channels and four (4) input channels for differential input wiring. It supports a variety of input signals such as +/-10 VDC, 0-10 VDC, +/- 5 VDC, 0-5 VDC, 1-5 VDC, and 0-20 mA, 4-20 mA, and +/- 20mA inputs, and has a built-in 24-bit analog-to-digital converter (ADC) that converts incoming analog data to integer or floating-point data.

The IC695ALG608 is mounted on the RX3i general-purpose backplane. It occupies a single slot in the rack and consumes 330 mA max @ 5.0V +5% / -2.5% and 600 mA max @ 3.3V +5% / -3%. This module is used with RX3i Central Processing Unit (CPU) firmware version 3.0 or higher and is configured using Machine Edition version 5.0 SP3 and higher. Available filter options for each input channel include 8Hz, 12Hz, 16Hz, 40Hz, 200Hz, and 500Hz, which are primarily used to normalize analog readings and eliminate fast fluctuations.

This IC695ALG608 is compatible with a variety of terminal blocks such as cassette (IC694TBB032), extended cassette (IC694TBB132), spring-loaded (IC694TBS032), or extended spring-loaded (IC694TBS132) terminal blocks. The module has no external jumpers for setting up module operation, but rather defines parameters via software-configurable parameters. In addition, the module features fully automatic calibration, on-board error checking, open-circuit detection, alarm setup, module fault reporting, channel alarm interrupts and faults, and other equally important features.

The GE Fanuc IC695ALG608 module is a non-isolated analog current or voltage input module that supports single-ended and differential distribution line configurations. The module is from the RX3i PacSystem family. The current range of the module is between 0 and 20 mA, 4 and 20 mA, and -20 and +20 mA. The module has a voltage range of -10 to +10 volts DC, 0 to 10 volts DC, 0 to 5 volts DC, and 1 to 5 volts DC. It has four differential input channels or eight single-ended input channels with internal current ratings of 450 mA (3.3 V) and 600 mA (5 V).GE Fanuc IC695ALG608 analog input module can be used with the extended spring-loaded IC694TBS132 terminal block, extended cartridge IC694TBB132 terminal block, and spring-loaded IC694TBS032 terminal block. IC694TBS032. spring-loaded IC694TBS032. and box-type IC694TBB032 terminal blocks. The extended terminals provide the extra shroud depth needed for shielded wiring.

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