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May 20, 2025 BY
IN A-B

A-B 1746-INT4 Thermocouple/mV Isolated Input Module

To the Installer

This publication states compliance with directives required for using

analog I/O modules with the CE mark within the European Union or

EEA regions. It also provides instructions for inserting a ferrite collar

on the module’s input cable(s) for compliant immunity to electrical

noise. Use these instructions as a supplement to the user manual,

Compliance with European Union Directives

If this product has the CE mark, it is approved for installation within 

the European Union and EEA regions. It has been designed and tested

to meet the following directives.

EMC Directive

This product is tested to meet Council Directive 89/336/EEC

Electromagnetic Compatibility (EMC) and the following standards, 

in whole or in part, documented in a technical construction file:

EN 50081-2

EMC – Generic Emission Standard, Part 2 – Industrial Environment

EN 50082-2

EMC – Generic Immunity Standard, Part 2 – Industrial Environment

This product is intended for use in an industrial environment.

Low Voltage Directive

This product is tested to meet Council Directive 73/23/EEC

Low Voltage, by applying the safety requirements of EN 61131–2

Programmable Controllers, Part 2 – Equipment Requirements and Tests.

For specific information required by EN 61131-2, see the appropriate

sections in this publication, as well as the following Allen-Bradley publications:

Industrial Automation Wiring and Grounding Guidelines 

(for noise immunity), publication 1770-4.1

Automation Systems Catalog, publication B111
May 20, 2025 BY
IN A-B

A-B 1746-BTM Barrel Temperature Control Module

The 1746-BTM module is compatible with any SLC processor that 

supports M0/M1 files, such as the SLC 5/05, SLC 5/04, SLC 5/03, and 

SLC 5/02 controllers.

Vocabulary

In this manual, we refer to:

• the barrel temperature control module as the “1746-BTM 

module,” the “BTM module,” or as “the module”

• the programmable controller as the “SLC processor”, or “the processor”

• a thermocouple as a “TC”

• a time-proportioned output as “TPO”

• the tuning-assisted processes as “TAP”

• proportional-integral-derivative as “PID”

• cold-junction compensation as “CJC”

Temperature Control Using a BTM Module in an SLC System

The temperature control module is an intelligent I/O module that can 

provide a maximum of 4 PID loops for temperature control. The 

module has 4 analog thermocouple (TC) inputs. Each analog input 

functions as the process variable (PV) for a PID loop. The PID 

algorithm and tuning–assisted–process (TAP) algorithm are performed 

on the module for each of the loops. The control–variable (CV) 

output of each loop, either analog output or time–proportioned 

output (TPO), is sent from the module to the SLC data table. Your 

application ladder logic must access the CV value in the data table and 

send the analog or TPO data to an output module to close the loop.
May 20, 2025 BY
IN ABB

ABB ACS510-01 Inverter Brochure

Preparing for Installation

Lifting the inverter

Lift the inverter by holding the base of the inverter only.

Opening the packing box

1. Open the packing box.

2. Check for damage. If any damage is found, notify the carrier immediately. 3.

3. Check that the contents of the box correspond to the order and the waybill.

Identification of the inverter

To find out which inverter you are installing, refer to the following

– The label on the top of the bar code between the mounting holes.

– Model code on the heat sink – located on the right side of the inverter cover:

Motor Compatibility The motor, inverter and power supply must be compatible:

Tool Requirements The following tools are required to install the ACS510:

– Screwdriver ( to match the fasteners used)

– Wire stripper

– Tape measure

– Drill
May 20, 2025 BY
IN ABB

ABB Emax 2 Harness double power automatic changeover system

New third-generation technology – Emax 2 Harness dual power conversion system

– Embedded control system for more efficient power switching

– Intuitive user interface and user-friendly human-machine interaction

– Comprehensive safety features

The Emax 2 Harness dual power conversion system is designed for ‘two inlets and one busbar’ power supply lines.

Using ABB’s latest third-generation circuit-breaker power conversion solution, the Emax 2 Harness eliminates the need for a traditional external stand-alone controller.

Emax 2 Harness can be directly through the intelligent off-trigger embedded logic to achieve efficient cooperation between the circuit breaker control, while supporting a variety of control modes, wiring, and so on.

The Emax 2 Harness supports multiple control modes, simple wiring, high reliability, shorter changeover times and intuitive control.

Emax 2 Harness is a high-performance automated power conversion system on the Emax 2 Ekip intelligent protective circuit breakers.

It provides safer and more reliable power switching without the need for additional control equipment, whilst providing circuit protection.

In industrial and power applications where efficiency and performance are delivered through digital communications, ABB is reinventing the way digital systems are embedded to help users achieve more efficient, safe and reliable power conversion.
May 20, 2025 BY
IN ABB

ABB Emax 2 Harness Function Module

Function Modules

Ekip Power Modules

The Ekip Power Module supplies power to all Ekip striker and modules present on the terminal box and circuit breakers from multiple auxiliary power sources (AC or DC) available in the switchgear.

The Ekip Power Module supplies power to all Ekip strippers and modules present on the terminal box and circuit breakers.

The module is mounted in the terminal box to allow installation of other advanced modules.

It can be installed in the field at any time.

Two versions are available depending on the control voltage:

– Ekip Power Module (110-240V AC/DC)

– Ekip power modules (24-48V DC)

Ekip 2K Signalling Module

The Ekip 2K signalling module is supplied with 2 input and 2 output contacts and can be used to remotely control and indicate alarm messages and circuit breaker tripping.

It can be programmed via the tripper’s display or via the Ekip Connect software.

In addition, the combination of events can be freely configured when using Ekip Connect.

The module is suitable for all Ekip Touch and Hi-Touch circuit breakers for distribution and generator protection.

Three versions of the Ekip 2K signalling module are available: Ekip 2K-1. Ekip 2K-2 and Ekip 2K-3.

E2.2. E4.2 and E6.2 can be fitted with up to 3 modules simultaneously; E1.2 can be fitted with up to 2 modules simultaneously.
May 20, 2025 BY
IN ABB

ABB Emax 2 Harness Conversion and Auxiliary Module

Conversion Function

Automatic Operating Mode

The Harness system can be put into automatic conversion mode by using the operating mode selection button on the operation panel.

In the automatic conversion mode, the system will automatically detect the two power sources and judge whether the two power sources are normal or not.

When one of the power supply fails, the system will carry out automatic power conversion; at the same time, in order to adapt to the fluctuation of the power grid, the conversion process can support the action delay setting.

Self-input and self-recovery

When one of the two power sources fails, the system will automatically disconnect and switch to the other one to supply power to the load.

When the faulty power supply returns to normal, it will automatically return to the state where the two power supplies are powered separately.

Self-throw without self-recovery

When one of the two power supplies fails, it will automatically disconnect and switch to the other one to supply power to the load.

When the faulted power supply returns to normal, it is necessary to select the self-recovery button or operate manually to return to the state of ‘CB1 closing/CB3 opening/CB2 closing’.

Manual switching of operating modes (non-parallel)

The Harness system can also be operated manually via the control panel, which allows manual control of the CB1 closing/ CB3 opening/ CB2 closing by means of the closing and splitting buttons.

The manual mode of operation is a ‘non-parallel’ mode, which supports electrical interlocking to prevent manual operation. At the same time, it supports the function of disconnection blocking, which guarantees the safety of the power supply system.

The power supply system is safe and secure. The parallel switching mode is used for planned maintenance or power failure of the incoming power supply line.

The CB1/CB2 is operated in the form of a ‘close first, split second’ mode to ensure that there is no interruption of power supply during the conversion process.

(The parallel connection time of power supply 1/2 is not more than 200ms.) At the same time of parallel connection operation, the synchronisation verification module detects the synchronisation condition of the two power supplies.

If the two power supplies are in the synchronous state, the synchronous indicator will light up automatically, and you can enter the manual parallel conversion operation;

If the conditions for parallel connection are not sufficient, the synchronisation indicator goes out, the circuit breaker automatically locks the closing function of the mother switch, and the parallel conversion operation cannot be completed.
May 20, 2025 BY
IN ABB

ABB Symphony Plus SD Series PROFIBUS Interface PDP800

Symphony Plus controllers seamlessly integrate field devices via the PDP800 PROFIBUS interface module.

This allows access to a wide range of intelligent field devices, including transmitters, actuators, motor control centres (MCCs), flame scanners, intelligent electronics and more.

These devices come from ABB and other third-party vendors.

PROFIBUS I/O and associated control strategies are configured using ABB’s extensive field-proven standard function code algorithms and S+ Engineering’s graphical design tools.

In addition, these data are made available to other S+ system nodes (i.e. Control, Operations, Engineering and Information) via a redundant plant network (PN800).

PDP800 PROFIBUS interface features include

– Support for PROFIBUS DP V0. V1. V2

– Support for PROFIBUS PA devices via DP/PA linked devices

– Support for 1 ms device timestamps via PROFIBUS DP V2

– Support for electrical and fibre optic media for PROFIBUS DP links

– PROFIBUS DP link rate up to 12 Mbps

– PROFIBUS DP connections over fibre optics up to 15 km

Comprehensive I/O Support

The PDP800 module connects Symphony Plus controllers to the S800 I/O via PROFIBUS DP V2. The S800 I/O offers options for all signal types.

The S800 I/O offers options for all signal types, from basic analogue and digital inputs and outputs to pulse counters and intrinsically safe applications.

PROFIBUS DP V2 supports the S800 I/O Event Sequence function, which time stamps events at the source with a 1 ms accuracy.

In addition, the PDP800 supports the connection of Symphony Plus controllers to S+ Turbine dedicated modules.

Specifically, via PROFIBUS DP V2. the HPC800 supports powerful turbine control solutions.

such as turbine protection (TP800), valve positioning (VP800), automatic synchronisation of generators (AS800) and condition monitoring (MCM800).

With fibre-optic extension, PROFIBUS I/O modules and devices can be placed up to 15 km away from the PDP800.

In addition, the PDP800 modules can be located up to 3 km away from the controller via redundant HN800 fibre optic communication.
May 20, 2025 BY
IN A-B

A-B 1746-BLM Blow-molding Module

Features

This 4-axis position-control module has these features:

• Open-loop or closed-loop control

• Independent and coordinated axis control

• Position- and time-based control

• Accumulator push-out control

• Zero-scale/full-scale (offset & span) calibration for position inputs

• PID with anti-windup, bumpless parameter changes, setpoint weighting, and 

limited high-frequency derivative gain.

• Profile interpolation (linear or cubic spline) between setpoints

• Converging/diverging tooling (direct/reverse acting control)

• Three hold values per axis: manual position, purge, or die gap

• Independent profile scale and offset adjustments 

• Automatic parison weight adjustment

• Setpoint marking

Overview

The module performs its servo control task independently, but is dependent on the 

SLC processor for all of its configuration and run-time information. The processor 

may be also be used to supply process data or timing information over the 

backplane in certain situations (e.g. parison drop synchronization on continuous 

extrusion machines, or accumulator position in reciprocating screw machines).

The module uses a digital signal processor running a 

Proportional-Integral-Derivative (PID) algorithm to control four axes of motion. 

Four analog inputs and four analog outputs are used for process variables and 

signals, while four digital inputs and four digital outputs are used for start-of-drop 

synchronization and profile step synchronization signals, respectively. An excitation 

voltage is provided for use with linear potentiometers.

Communication with the SLC Processor

• shared memory

• control bit/status bit handshake

• micro processor

• PID control algorithm

• digital I/O

• analog I/O
May 20, 2025 BY
IN A-B

A-B 1747-PBASE BASIC Development Software

The BASIC development software provides the user with a structured 

and efficient means to create BASIC programs for the module. This 

software is loaded into a an MS-DOS compatible personal computer. It 

uses the personal computer to facilitate editing, compiling 

(translating), uploading, and downloading of BASIC programs. 

The BASIC development software has a menu-driven, window-type 

environment that offers: 

• pull-down menus to access all editor functions.

• function key access to frequently used functions.

• multiple window editing.

• cut and paste support between windows.

• search and replace support.

• search between files support.

• built-in calculator that can paste results into your program.

• ASCII look-up table.

• line draw editor to create operator interface images without having to enter ASCII characters.

• keystroke macros.

• undo and redo functions.

• extensive help messages for each menu, menu option, and for keywords embedded in the menu text.

• capability to create user-defined macro libraries.

• sophisticated debug tools including watch windows, single-step 

operation, and go to cursor breakpoint operation.

• syntax checked translations to native BASIC to reduce debug time.

• BASIC translator that steps through the BASIC program and identifies errors.

• ASCII terminal mode.

• hex file transfer support.
May 20, 2025 BY
IN A-B

A-B BAS-T Module and Development Software Overview

Overview

The module and the development software provide the following benefits.

• Easy data collection from user devices

• Integrated program debugging environment

• Operator interface capabilities

• Flexible program and data storage options

• High-level math

• Clock/calendar

• High-level programming environment

• Extensive online help system

• Easy access to editor functions through user interface

• Advanced text editor windows

TIP

The 1746-BAS-T module is a higher-speed version of 

the 1746-BAS module with identical hardware 

features. The modules can be interchanged, except 

that the 1746-BAS-T module uses different (optional) 

memory modules. Due to the high speed of the 

1746-BAS-T module, existing programs written for 

the 1746-BAS module may require adjustment for 

identical operation using the faster 1746-BAS-T module.

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