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Beckhoff EL2564-0010 Special features

Special features:

flexible input voltage 8…48 V DC

adjustable color component per channel with multicolor LEDs (adjustment of

the duty cycle) adjustable total brightness across all channels

adjustable frequency 1…16.000 Hz, for the avoidance of stroboscopic effects

and the realization of visible flashes at low frequencies

Recommended use:

The EL2564 is the right choice for lighting tasks with RGBW LEDs in voltage mode.

The EL2595 LED terminal of the 1st generation can be used for current-regulated

control of LEDs.

The EL2596 and EL2596-0010 are the significantly more powerful successors of

the EL2595 and are therefore suitable for applications requiring high-precision

current- and voltage-controlled control of LEDs.

Beckhoff EL2564 | EtherCAT Terminal, 4-channel LED output

The EL2564 digital output terminal controls LEDs with integrated series resistor via an adjustable (ground switching) PWM signal.

Common anode RGBW LEDs can be controlled with the four channels. The operation with four LEDs of the same color is also

possible with the terminal. The terminal has a flexible input voltage of 5…48 V DC. The output voltage corresponds to the input

voltage. For the operation of multicolor LEDs the color portion per channel is adjustable. Thus any color mix can be realized. In

addition to the color mixing per channel, the adjustment of the total brightness over all channels is also possible. Another

parameter that can be adjusted is the frequency. By setting the frequency in a range of 1…16.000 Hz, stroboscopic effects can be

avoided. Furthermore, visible flashes can be realized by the low frequencies.

Beckhoff EL2564 Special features

Special features:

• flexible input voltage 5…48 V DC

• adjustable color component per channel with multicolor LEDs (adjustment of the duty cycle)

• adjustable total brightness across all channels

• adjustable frequency 1…16.000 Hz, for the avoidance of stroboscopic effects and the realization of visible flashes at low

frequencies

Recommended use:

• The EL2564 is the right choice for lighting tasks with RGBW LEDs in voltage mode.

• The EL2595 LED terminal of the 1st generation can be used for current-regulated control of LEDs.

• The EL2596 and EL2596-0010 are the significantly more powerful successors of the EL2595 and are therefore suitable for

applications requiring high-precision current- and voltage-controlled control of LEDs.

Beckhoff EL2535-0103 | EtherCAT Terminal, 2-channel PWM output

Optimized control of proportional valves with PWM

The EL2535-xxxx output terminals are specially designed for the precise

control of single and double-coil proportional valves and proportional

solenoid valves. They regulate the output current through pulse width

modulation (PWM) of the supply voltage and are electrically isolated

from the E-bus. The current values (0 to maximum output current) are

specified by the automation device through a 16-bit value.

The output stages are protected against overload and short circuit.

Each EtherCAT pulse width current terminal contains two channels

whose signal state is indicated by LEDs. The light emitting diodes simplify

local diagnosis by displaying typical load and wiring faults.

Special features:

• 2 PWM outputs with push-pull output stage

• suitable for inductive loads > 1 mH

• max. output current 3.5 A per channel at 24–48 V DC nominal voltage

Beckhoff EL2535-0005 | EtherCAT Terminal, 2-channel PWM output

Optimized control of proportional valves with PWM

The EL2535-xxxx output terminals are specially designed for the precise

control of single and double-coil proportional valves and proportional

solenoid valves. They regulate the output current through pulse width

modulation (PWM) of the supply voltage and are electrically isolated

from the E-bus. The current values (0 to maximum output current)

are specified by the automation device through a 16-bit value. 

The output stages are protected against overload and short circuit.

Each EtherCAT pulse width current terminal contains two channels

whose signal state is indicated by LEDs. The light emitting diodes

simplify local diagnosis by displaying typical load and wiring faults.

Special features:

• 2 PWM outputs with push-pull output stage

• suitable for inductive loads > 1 mH

• max. output current per channel at 24 V DC nominal voltage

• 0–5 A

Beckhoff EL2535-0002 | EtherCAT Terminal, 2-channel PWM output

Optimized control of proportional valves with PWM

The EL2535-xxxx output terminals are specially designed for the

precise control of single and double-coil proportional valves and

proportional solenoid valves. They regulate the output current

through pulse width modulation (PWM) of the supply voltage

and are electrically isolated from the E-bus. The current values

(0 to maximum output current) are specified by the automation

device through a 16-bit value. The output stages are protected

against overload and short circuit. Each EtherCAT pulse width

current terminal contains two channels whose signal state is

indicated by LEDs. The light emitting diodes simplify local

diagnosis by displaying typical load and wiring faults.

Special features:

• 2 PWM outputs with push-pull output stage

• suitable for inductive loads > 1 mH

• max. output current ±2 A per channel at 24 V DC nominal voltage

Beckhoff EL2522 | EtherCAT Terminal, 2-channel pulse train output

The EL2522 incremental encoder simulation terminal (pulse train)

outputs a frequency-modulable signal on two channels with four

outputs. The signal can be used to control motor drivers or other

signal receivers, which are controlled by single cycles.

The pulse sequence and pulse number can be specified directly

via the process data in the frequency. Alternatively, the integrated

path control can be used. For each channel the operating mode

(frequency modulation, pulse/direction specification and incremental

encoder simulation) can be selected. In addition, the EtherCAT

Terminal can control three output channels in the ABC encoder

simulation.

Special features:

• Pulse train (frequency output), RS422

• Different operating modes

• Frequency modulation

• Pulse direction setting

• Incremental encoder simulation (1x ABC, 2x AB)

• Integrated path control

• Synchronized operation through distributed clocks XFC technology possible

Alfa Laval How does the Rotacheck work

Options

• Clamp ring

• M12 connector

• Hygienic tank connection HTC

• Hygienic tank connection HTC (Q-doc version)

• Blind cap with o-ring

• Blind cap with o-ring (Q-doc version)

Rotacheck+

This advanced innovative system features unique built-in teach-in and monitoring functions to verify the proper rotation of the rotary jet head.

As the rotary jet head performs the first CIP (cleaning-in-place) cycle, the sensor registers time and pressure data from the cleaning process and stores them as reference data. The reference data represent a unique pattern for a specific cleaning process in terms of the water jet intensity on the tank wall (hits) and the time between the hits from the water jet.

During subsequent CIP cycles, the processor in the sensor board then compares actual values to the digitally stored reference values and alerts the operator if any deviation from the reference values occurs.

The status of rotary jet head operation is shown via digital PLC output as well as a visual light indication. System feedback includes three different outputs:

• Rotation OK: When the operation of the rotary jet head meets the values recorded during the initial CIP cycle, verifying the proper rotation of the jet head.

• Alarm: When the rotation of the rotary jet head falls above or below the acceptable reference values recorded during the initial CIP cycle.

• Idle: When the rotary jet head is not in use and cleaning is not being performed.

Alfa Laval Rotacheck control and validation system

Construction

The Alfa Laval Rotacheck control and validation system for tank cleaning machines consists of a sensor unit with top cover, o-rings and electrical cable and/or connector. The sensor unit has a sensing device located inside the processing tank and is connected to a sensor board, which processes and communicates the signal to the PLC.

Operating principle

The Alfa Laval Rotacheck system is available in two versions with digital sensor output via PNP interface to and from a PLC.

Rotacheck Basic

This standard system is suitable for validating the rotation of the rotary jet head. Ideal for retrofitting of Rotacheck systems that are already installed, Rotacheck Basic registers the moment when the sensor head is hit by the cleaning jet.

• Hit: The moment in time when the water jet hits the sensor head.

• Alarm: In case of unit failure or constant hit (cleaning device error).

• Idle: When the rotary jet head is not in use and cleaning is not being performed.

Alfa Laval Rotacheck Sensor Cleaning validation

Introduction

The Alfa Laval Rotacheck Sensor is a cleaning validation

instrument that provides verification of the Alfa Laval Rotary

Jet Head tank-cleaning devices. It is highly accurate at

detecting the sweep and impact of the cleaning media

released by the rotary jet head, thereby providing tank

cleaning quality assurance. This device is suitable also when

there is higher pressure during Cleaning-in-Place (CIP) in the

tank.

Application

The Rotacheck Sensor is designed for use in a tank-cleaning

system that uses rotary jet heads and where the tank is

pressurized during CIP and where validation of hygienic

operation is required across the dairy, food, beverage,

brewery and pharmaceutical industries.

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