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GE IC695CPE305 PACSystem RX3i Controller Module

About the IC695CPE305

The IC695CPE305 programmable automation controller (PAC) is part of the PACSystems RX3i automation platform.

The controller was manufactured by then GE Fanuc Automation (now Emerson Automation).

The IC695CPE305 has advanced features that are superior to most of today’s PACs.

The controller has the capability of Ethernet communication via one (1) Ethernet communication port.

The port supports 10/100 Mbps communication rates and can be used to communicate with programming workstations, Human Machine Interfaces (HMIs), Supervisory Control and Data Acquisition (SCADA) systems.

third-party hardware and software products, and controllers on the same platform for messaging and inter-controller data exchange.

In addition, the Ethernet port supports OPC UA, allowing connection to third-party devices via the OPC protocol.

The IC695CPE305 is not limited to Ethernet communication as the controller also integrates two (2) serial ports that support RS232 and RS485 communication standards.

It is also equipped with one (1) USB 2.0 master port that allows downloading and uploading of user programmes from a smartphone’s thumb drive.

The IC695CPE305 5MB RAM and 5MB non-volatile user memory has a processor speed of 1.1 GHz and a typical scan rate of 0.72 milliseconds per 1.000 Boolean instructions.

It supports a variety of network protocols such as Ethernet (PROFINET, Ethernet Global Data, Channel, Modbus TCP server and client),

Genius, PROFIBUS DP, and DeviceNet.The IC695CPE305 allows control of up to eight (8) racks, including CPU racks.

This controller supports the installation of additional communication cards that support Serial, Genius, CMX (Reflective Memory), and Ethernet.

This single-slot controller supports up to eight local racks.

GE IC670MDL644 Field Control Logic Fast Input Module

The IC670MDL644 24-volt DC positive/negative input module has a parallel-to-serial converter.

This converts the data in the data buffer to a serial format that can be used with the Bus Interface Module.

When the Bus Interface Module is properly connected, the module’s power LED indicates the power status.

The Bus Interface Module starts reading the processed and converted input data.

The Bus Interface Module has both positive and negative inputs. The positive input is used in order to receive the current from the input device.

The negative input is used to supply current to the input device.

Efficient field wiring of the IC670MDL644 input module can be performed using a terminal block with box terminals or isolated terminals.

The internal circuitry of the module is equipped with a network of resistors and capacitors to provide input thresholding and filtering.

The IC670MDL644 24-volt DC positive/negative input module is a field control logic fast input module manufactured by GE Fanuc.

It provides a set of discrete inputs that can be driven by both positive and negative logic.

The IC670MDL644 24-volt DC positive/negative input module has 16 inputs,

separate LEDs for logic-side inputs and a “PWR” indication LED for monitoring power status.

The bus interface unit provides the power needed to drive the 5-volt logic, and the input devices require power from an external 24-volt DC power supply.

It also provides isolation ratings such as 250 volt AC continuous user input to logic isolation and 1500 volt AC user input to frame ground isolation for 1 minute.

IC694BEM331 RX3i Genius Bus Controller

Functionality

The bus controller can exchange up to 128 bytes with each device on the Genius I/O bus.

Genius blocks and other devices on the bus automatically report faults, alarms, and certain other predefined conditions to the Bus Controller.

The bus controller stores any diagnostic information it receives, which is automatically read by the CPU. The CPU reads this information automatically. The faults can then be displayed in a fault table using programmed software.

The bus controller supports all Genius datagrams.

The bus controller can send up to 128 bytes of global data per bus scan.

Global data is data that is automatically and repeatedly broadcast by the Genius Bus Controller.

A bus controller can receive up to 128 bytes of global data per bus scan from other bus controllers on its bus.

An RX3i system can contain up to eight Genius Bus Controllers.

LED Indicators

The LEDs on the front of the Genius Bus Controller indicate its operational status. Both LEDs should be lit during normal operation.

OK displays the status of the bus controller. This LED is illuminated when power-up diagnostics are complete.

COM shows the status of the Genius communications bus. This LED is always on when the bus is operating normally.

It blinks during intermittent bus errors and goes out during bus failures. This LED is also off when no configuration is received from the CPU.

The IC694BEM331 supports transmission rates of 153.5Kbaud standard/extended, 76.8Kbaud, or 38.4Kbaud, which are configurable through software.

The required bus termination resistors at each end of the bus cable are 75. 100. 120. or 150 ohms.

The GE controllers have an isolation rating of 2000 volts and a transient common mode rejection isolation rating of 1500 volts.

The GE Fanuc EX3i PacSystems IC694BEM331 bus controller is configured using Proficy Machine Edition software.

It is rated at 300 mA. The bus controller is rated at 5 volts DC.

The bus controller has advanced diagnostic capabilities to accurately locate faults and errors in the operation of the PLC system.

The controller communicates using global data and datagrams.The IC694BEM331 Bus Controller is compact and can be easily installed into a complete PLC system.

The IC694BEM331 bus controller uses daisy-chained or twisted-pair cable. The controller is compatible with GE 90-30 series and 6 series PLC systems.

IC693CHS398 5-Slot Expansion Baseboards

Product Description

The IC693CHS397 is a 5-slot expansion baseboard for the 90-30 Series Programmable Logic Controller (PLC) platform.

Formerly manufactured by GE Fanuc and now part of Emerson Automation, this baseboard has five (5) main I/O slots,

one (1) power slot, and one (1) expansion port. The module supports the installation of standard 90-30 series I/O modules and specialized modules.

It can be mounted directly to the panel using the supplied mounting tabs.

About the IC693CHS398

The IC693CHS398 is an expansion backplane for the 90-30 Series PLCs, formerly manufactured by GE Fanuc and now part of Emerson Automation.

The module can be paired with a CPU baseboard and connected through the expansion port on the CPU baseboard.

With the IC693CHS398. the central processing unit (CPU) module can control additional I/O modules.

The number of expansion boards (e.g., IC693CHS398) allowed per system varies depending on the type of CPU used.

Specifically, up to four expansion boards can be used simultaneously for any of the CPUs 331. 340. and 341. and up to four expansion boards can be used simultaneously for CPU 350 and above.

The IC693CHS398 is equipped with five (5) I/O slots for option modules.

These slots are uniquely sized to prevent improper module installation. This backplane requires a dedicated power supply module to operate.

The power supply is installed through a dedicated power supply slot located on the left side of the hardware. There is also an expansion baseboard port on the far right side of the hardware for connecting additional expansion baseboards.

VMIVME-3122 High Performance 16-bit Analog-to-Digital Converter Boards

Product Description

The VMIVME-3122 is a member of VMIC’s extensive VMEbus analog I/O product line.

It features 16-bit digital resolution, program-controlled gain, selectable slew rates, and auto-scanning for 64 differential or single-ended channels,

Auto-scan for 64 differential or single-ended analog inputs.

The VMIVME-3122 has excellent dynamic range and analog input channel density. Multiple modes of operation are supported, including auto-scan, data burst, and external synchronization.

The board interfaces directly with VMIC’s family of signal conditioning boards to digitize the outputs of thermocouples, RTDs, and strain gages.

Individual channel gains can be downloaded for use during scanning operations, or the board can be configured for fixed gains. The boards can be configured for fixed gain common to all channels.

Multiple boards can be synchronized together, allowing up to 16 boards to start each scan simultaneously.

Interval timers, bus interrupters, channel counters, and mid-scan/end-of-scan flags simplify monitoring of data in the dual-port data buffer.

System applications that can benefit from the features of the VMIVME-3122 include factory automation, process control, data acquisition systems, training simulators, and laboratory instrumentation

The following overview of key features illustrates the flexibility and performance of the VMIVME-3122:

– 16. 32. or 64 differential or single-ended analog inputs

– 16-bit A/D conversion

– Selectable sweep rates from 381 Hz to 100 kHz (high performance option), 381 Hz to 50 kHz (standard performance option)

– Programmable gain of x1 or x10

– A/D converter ranges of ±2.5 V, ±5 V, ±10 V, 0 to +5 V, 0 to +10 V

– Programmable channel gain

– 16- to 1.024-word dual-port data buffer

– Operates in short I/O (A16), standard (A24), or extended (A32) data spaces

– Programmable channel block size and buffer size

– Optional low-pass input filter

– Continuous and burst operation modes

– Free-run or external/internal trigger

– Bus interrupter for mid-scan or end-scan indication

– Programmable interval timer for timing data bursts

– Direct wiring from VMIC signal conditioning boards

– Initialized after reset in Auto Scan mode, gain = x1

GE Fanuc VMIPCI-5565 Ultra High Speed Fiber Optic Reflective Memory

Functional Features

– High-speed, easy-to-use fiber optic network (serial rate of 2.12 Gbaud)

– Data written to the memory of one node is also written to the memory of all nodes on the network

– Up to 256 nodes

– Connections up to 300 meters to multimode fiber and up to 10 kilometers to single-mode fiber

– Dynamic packet size, 4 to 64 bytes of data

– Transfer rates 47.1MB/sec (4-byte packets) to 174MB/sec (64-byte packets)

– 64MB or 128MB SDRAM Reflective memory

– Two independent DMA channels

– Any node on the network can generate an interrupt in any other node on the network or in all network nodes with a single command

– Error Detection

– Redundant transfer mode for additional error suppression

– No processor overhead

– Processor is not involved in network operation

– PCI 64-bit 66MHz Transport

– Compliant with PCI Revision 2.2

– Includes VMISFT-RFM2g network and shared memory drivers.

Features

Description: The VMIPCI-5565 is the PCI member of the VMIxxx-5565 family of reflective memory (RFM) real-time networking products from GE Fanuc Embedded Systems.

Other members of this family include the VME-compatible board VMIVME-5565 and the PCI mezzanine card (PMC) VMIPMC-5565.

All three products are network compatible and can be integrated into a network in any combination.

This family of products allows computers, workstations, programmable logic controllers (PLCs) and other embedded controllers with different operating systems or no operating system at all to share data in real time.

GE VMIVME-2127 128-bit Voltage Source Digital Output Board with Built-in Test Support

Functional Features

– 128-bit voltage output

– High current driver (350 mA current source)

– Heavy duty options available

– Automatic overcurrent shutdown protection

– Thermal shutdown protection

– Output fault indication provided in status register

– High breakdown voltage (35 V)

– Output clamp diode for inductive flyback protection

– Compatible with intelligent I/O controllers

– Built-in test logic for fault isolation

– Compatible with VME bus (ANSI/IEEE STD 1014-1987 IEC 821 and 297)

– A24:A16:D32/D16/D08 (EO): Slave 39/3D:29/2D:6U Form Factor

– Front Panel with Fault LED

– Preheat resistor sockets available, to be supplied by the user

– External power supply can be connected on the front panel (P3 to P4) or on P2.

Compliance: This product complies with the VMEbus specification (ANSI/IEEE STD 1014-1987 IEC 821 and 297) and uses the following mnemonics: A24:A16: D32/D16/D08 (EO): Slave: 39/3D:29/2D:6U form factor

Output Connector Types: Three types of female mating connectors are available for use with the P3 and P4 interfaces: 96-pin mass termination (IDC) connectors, 64-pin IDC connectors, and 96-pin discrete wire connectors.

Part numbers for ERNI IDC DIN 96-pin and 0.033-inch 30 AWG ribbon cable are

96-pin connector 913 031 (ERNI)

96-pin cable 913 049 (ERNI)

Part numbers for Panduit IDC DIN 64-pin connectors and 0.050-inch ribbon cable are

64-pin connector 120-964-435E (Panduit)

Strain Relief 100-000-032 (Panduit)

64-conductor cable 9V28064-XXX (Belden)

Harting discrete wire connectors consist of a contact housing with female crimp contacts.

Housing with female crimp contacts Harting part numbers are as follows

96-pin connector 09 03 096 3214 (Harting)

Female crimp 09 02 000 8484 (Harting)

VMIC VMIVME-7695 Single-Slot Pentium II Embedded Module

– Pentium® II Processor-Based Single Board Computers (SBCs)

– Special features for embedded applications include

– M-Systems Flash DiskOnChip® (optional)

– 16 Mbyte IDE Flash drive

– Three programmable 16-bit timers

– 32 Kbyte battery-backed SRAM

– Software-selectable watchdog timer with reset

– Supports Ethernet remote startup

– Supports VMEbus P2 connection to hard disk/floppy drive

– PMC Expansion Interface with VMEbus P2 Inputs/Outputs

– Supports VME64 modes: A32/A24/D32/D16/D08(EO)/MBLT64/BLT32

– VMEbus interrupt handler, interrupter and system controller

– Includes real-time end-to-end bit conversion hardware for small-end and big-end data interfaces (Patent No. 6.032.212)

– Enhanced bus error handling

– Passive heat sink design (no moving parts)

– Standard features include

– Pentium II Embedded Module (333 MHz)

– Up to 512 Mbyte SDRAM using three 144-pin SODIMMs

– 64-bit S3 Trio 3D AGP SVGA controller with 4 Mbyte SGRAM

– Onboard Fast Ethernet controller supporting 10BaseT and 100BaseTX interfaces

– Onboard Ultra DMA/33 hard disk drive and floppy drive controller with VMEbus P2 input/output interface

– Two high-performance 16550-compatible serial ports (Requires VMIACC-0045 or separate connector adapter.)

– Enhanced parallel port supporting ECP/EPP mode (Requires VMIACC-0045 or separate connector adapter.)

– Front panel PS/2 keyboard and mouse ports

– Built-in real-time clock and micro-speaker

– Dual USB ports

– Supported Operating Systems

– Windows NT®/Windows® 2000

– VxWorks

– VxWorks

– Solaris

– QNX Solaris

– LynxOS

Applications

– Analog

– Instrumentation

– Industrial Controls

– Process Control and Monitoring

– Factory Automation

– Intelligent Networking PLC Controllers

– Automated Testing

– Data Acquisition

GE Fanuc VME-7807RC VMEbus Single Board Computer

Function

– Intel® Pentium® M at 1.1 GHz, 1.4 GHz or 1.8 GHz

– Up to 2 Mbyte L2 cache

– Up to 1.5 Gbyte DDR SDRAM

– Up to 2 Gbyte bootable CompactFlash

– One PCI-X PMC expansion bit

– 400 MHz system bus

– Front 10/100 BaseTX Ethernet ports

– Front 10/100/1000 Base Tx Ethernet port (non-VITA 31.1 option)

– 2 Gigabit Ethernet ports, optional VITA 31.1

– 4 serial ports

– 4 USB2.0 ports

– SATA support

– Mouse, keyboard, and SVGA routing to front panel

– Supports Windows® XP, Windows 2000. VxWorks®, QNX, and Linux® operating systems

– RoHS compliant

High performance and VITA 31.1 compliant.

The VME-7807RC is a highly flexible single board computer (SBC) with an integrated Intel Pentium M processor,

Intel Pentium M processor, up to 1.5 Gbyte of DDR SDRAM and dual Gigabit Ethernet, as well as PCI-X, 66 MHz PMC expansion slots.

Operating at up to 1.8 GHz, this SBC delivers high bandwidth and processing power, making it ideal for I/O intensive applications.

Utilizing Intel’s new highly integrated 6300ESB I/O controller hub.

The VME-7807RC offers four serial ports, four USB 2.0 ports, Serial ATA,

IDE and up to 2 Gbyte of optional Compactware up to 2 Gbyte of optional CompactFlash.

The SBC utilizes the Intel 855GME to provide SVGA and DVI-I graphics support.

GE PCI-5565PIORC Ultrafast Fiber Optic Reflective Memory with Interrupts

The PMC-5565PIORC* is the PMC-based product in GE Intelligent Platforms’ Reflective Memory Real-Time Fiber Optic Network product family.

Two or more PMC-5565PIORCs, as well as other products in this family, can be integrated into a network using standard fiber optic cables.

Each board in the network is referred to as a “node”.

Reflective memory allows computers, workstations, PLCs and other embedded controllers with different architectures and different operating systems to share data in real time.

The 5565 Series Reflective Memory (referred to as RFM-5565 in this manual) is fast, flexible, and easy to operate.

Data is transferred via write memory (SDRAM) that appears to exist globally on all boards on the network.

The on-board circuitry automatically performs data transfers to all other nodes with little or no host processor involvement.

Features

Features include

– High-speed, easy-to-use fiber optic network (serial 2.12 GBaud)

– 33 MHz 64-bit/32-bit compliant PCI bus, 3.3 V or 5.0 V logic levels

– 66 MHz 64-bit/32-bit compliant PCI bus, 3.3 V logic level

– Host processor does not participate in network operation

– Optional redundant operation modes

– Up to 256 nodes

– Up to 256 nodes up to 300 m to multimode fiber, up to 10 km to singlemode fiber

– Dynamic packet sizes from 4 to 64 bytes of data per packet

– Fiber-optic network transfer rates of 43 MByte/s to 170 MByte/s

– 128/256 MB bytes of SDRAM reflective memory, with optional parity checking

– Independent direct memory access (DMA) channels

– Four general-purpose network interrupts; each interrupt has 32 bits of data

– Configurable endian translation for multiple CPU architectures on the same network

– Selectable PCI PIO window sizes from 2 MB bytes to 64 MB bytes to full installed memory size

– Supported Operating Systems Supports Windows® 2000. Windows XP, Linux®, and VxWorks® operating systems.

– RoHS compliant

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