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Kongsberg Digital Governor Unit (DGU) AutoChief® 600

Description

The DGU is a diesel engine speed

controller. It is used on the ship’s

main engine to control the engine

RPM.

The desired engine set-point speed is

provided by either the AC600 ACP

or by a manual control lever. Once

the set point is established, the DGU

maintains the engine RPM at all

times.

The DGU includes all essential

signals related to the main governor

functions. It works as an independent

unit and will operate even if both

CAN networks should fail.

The DGU contains four CAN-buses

and two RS485 serial lines. Each port

is galvanically isolated.

The input supply voltage of 24 VDC

should not be below +18 V or above

+32 V. It is galvanically isolated.

Features

• Scaled in technical units

• Limit check

• Alarm and monitoring for all

channels

• Trend

• Time stamp of alarms and events

(0.001 seconds)

• Built In Self Test (BIST)

• CAN net status, error handling

Main functions

• Automatic regulation of the main

engine RPM

• Automatic limiting functions such

as scavenging air and torque.

• Manual limiting functions such

as RPM and fuel limiters

• Programmed to avoid running

in barred speed range (critical

RPM)

• Automatic reduction of RPM

(slow down) function

Kongsberg AutoChief® Control Panel

AutoChief® operator console

AutoChief® Control Panel

The AutoChief® Control Panel and Engine Telegraph is

designed for easy operation and can be installed into

any standard console. An advanced, yet simple to use

touch screen computer offer easy access to all system

functions, providing the information you need only

when you need it. Main variables such as RPM, pitch,

start air and scavenging air pressure, engine state etc.

are shown. Coloring standards and dimming function

adapt the user interface to changing ambient lighting

conditions. Several levels of control are available to

distinguish between user groups.

The system can operate stand-alone, and/or integra

ted with our K-Chief automation system or K-Thrust. In

systems with shaft generators the Power Management

System can communicate with the AutoChief® system

for smooth operation. Open architecture allow seamless

integration

Bridge Wing Unit

The Bridge Wing Panel BWU21 is designed for outdoor

use with AutoChief® remote control.

The screen gives good visibility in night and daylight.

The illuminated Lever has 11 telegraph positions with

well defined notch in each position.

Emergency Stop Switch is independent of panel and

connected directly to Main Engine Safety System.

Communication with the rest of AutoChief® is by CAN

bus.

Kongsberg AutoChief® 600 Process controller and IO

Engine Telegrap Unit

A lever type Engine Telegraph is used on the bridge and

in the engine control room. A Push-Button Telegraph is

normally used in the engine room

Telegraph positions:.

• Ahead: Dead slow, Slow, Half, Full, Navigation full

• Stop

• Astern: Dead slow, Slow, Half, Full, Emergency astern

Sub telegraph modes:

• Finished with engine (FWE)

• Stand-by

• At sea

Available control locations:

• Bridge

• Bridge wing(s)

• Engine control room (ECR)

• Engine local stand (Local)

• Other locations (optional)

Emergency telegraph

Process controller and IO

AutoChief®use processing controllers and IO modules

specifically designed for maritime use. These are installed

on the engine og in the Engine Control Room (ECR).

All  signals  to  and  from  the  units are  transmitted on dual

redundant CAN lines.

All nonessential sensors can be shared with the  K-Chief

alarm  and  monitoring system,  requiring  only  one

interface  to  the main engine. This principle drastically

reduces the installation and cabling cost.

Main features:

• Redundant field bus (CAN)

• Signal interfacing to sensors and actuators

• Alarm detection and process control

• Time stamping of alarms and events

• Design focused on EMC compatibility

• Local control cabinets and RPM pickups created for

engine room environment

Kongsberg AutoChief® 600 Propulsion Control System

Back in 1967 we developed the first generation remote control

system for low speed propulsion plants, the AutoChief® I.

By 2025 more than 13.000 remote control systems have been deli

vered to vessels all over the world, including approximately 10.000

AutoChief® generation C20/600. AutoChief® has become a trademark

for safe and efficient propulsion control.

AutoChief® 600 is suitable for:

• Low speed engines from WinGD and Everllence B&W, conventional

and dual fuel

• Low speed engines with controllable and fixed pitch propellers

• Low speed engines for single- and twin propulsion line

• Single and twin propulsion line with gearbox

Key features

AutoChief® main components are:

• Touch screen Control Panel

• Engine Telegraph Unit

• Engine Safety System

• Marine Based Processing System

• Option: Manoeuvring Recorder

• Option: Governor Control System

• Option: Remote Connection

Highlights

• Simple installation

• Reliable operation

• Easy to use

Optional

• Few moving parts ensure that little main

tenance is required

• Fuel and Speed Pilot

• Constant Power Mode

• Dynamic Combinator mode (CPP)

• Remote Services

Kongsberg K-Chief Energy Control System

Operator stations

The Operator Stations are used to receive alarms and to

allow monitoring and control of the system. They display

status pages and interactive process diagrams. They also

give access to the I/O Units for inspection of variables,

operation of equipment and adjustment of parameters.

Changing limits or parameters in one Operator Station will

automatically update all other stations. All operator actions

such as the starting or stopping of pumps or changing

alarm limits, are logged and time tagged. Process views

contain easy‐to‐read information about the engine and

surrounding equipment. Control of different process plants

and machinery is done directly from any Operator Station.

Full monitoring and alarm facilities are provided in both

the machinery space and in the control rooms. All changes

in alarm and measuring points from the I/Os are logged and

time stamped.

Data are stored in all Operator Stations for 28 days. They can

be displayed in the Event and Trend history view. Extended

logging of data is included in our information management

system.

Energy Control System

The K-Chief Automation System is tightly integrated with Kongsberg’s K-Pow

er solutions for AC and DC electric grids. Direct access to generator protection

units, drives and converters ensure smooth and optimal control of the vessels

electric plant.

Kongsberg K-Chief Common technology

Common technology

The use of common technology in the Kongsberg portfolio

has allowed us to develop modular products. The benefits

of modularity are passed on to our customers through:

• Identical basic software platform in the K-Line systems

• Free flow of information between the K-Line systems

(K-Chief, K-Safe, K-Power, K-Pos, K-Thrust, K-Bridge &

K-Gauge)

• Well-proven solutions that focus on the complete vessel

operation

• Operational consistency

• Reduced spare part and training requirements

The information management system may be integrated to

K-Chief via the administrative network, allowing the user to

define trend displays and create tailored reports.

System architecture

The K-Chief system architecture has a modular design,

and builds on Operator Stations and I/O modules

interconnected by local data networks. This allows us to

meet individual ship owner’s requirements using standard

modules. Different selections of these units are used to

configure each individual system.

The K-Chief is decentralized with redundant controllers for

each segment for availability, but operation is centralized

using the Operator Stations. Each I/O module has a

specific role and is configured to match the operational

requirements of the specific process area. Due to this

flexible architecture, the K-Chief system can connect

more I/O modules in the network later on. This may be

done to control additional process areas, or to extend the

functionality. Vendor’s equipment,  such as valve control

systems, fire alarm systems and level gauging, can be

interfaced on communication lines connected directly to

the process network.

Kongsberg K-Chief Key features

Key features

K-Chief offers cost effective standard solutions with the

possibility of tailoring to individual requirements. Modular

design allows flexibility in configuring the system, covering

the whole range from low complexity alarm systems to

highly integrated control and monitoring systems

The K-Chief system covers all important functions on-

board avessel, and is configurable for all ship types, inclu

ding oil/LPG/LNG tankers, bulk carriers, container ships,

cruise and ferries, yachts, offshore vessels, drilling rigs

and other special purpose vessels.

Typical sub-systems are:

• Alarm and monitoring system

• Power management system/Energy control system

• Propulsion and thruster control

• Auxiliary control system and ship service systems

• Gas management system

• Fuel gas control system

• Ballast control system

• Cargo control system

• Heating, Ventilation and Air Conditioning

• Fire monitoring and suppression system (K-Safe)

• Emergency Shutdown System (K-Safe)

The K-Chief complies with the requirements of IMO, local

maritime authorities, IACS and holds type approval for

major classification societies.

Kongsberg VESSEL AUTOMATION SYSTEM K-Chief Automation System

VESSEL AUTOMATION SYSTEM K-Chief Automation System

Our latest generation K-Chief Automation System builds on 50 years of

experience in making safe, reliable and user friendly automation systems

focused on marine usage. K-Chief vessel automation offers the simplicity and

robustness of our merchant range coupled with the flexibility of our offshore

range ensuring a system suited for the challenging demands of shipyards, ship

owners and professional users world wide.

K-Chief  vessel automation system is fully integrated with other K-Line products

enabling a unified user experience, open inter-communication and reduced

cost of ownership.

Increased redundancy, performance and responsiveness, efficient operations

and reduced maintenance are some of the other benefits.

The built-in configuration tools enables system modifications, expansions and

upgrades throughout the life-time of the vessels.

Information management and remote connection

Through the information management system a wide variety of tools for op

erator efficiency are available, like the ability to monitor the system from crew

cabins. Computers connected to the ship network are able to access the infor

mation management system to use a range of analysis tools to monitor vessel

performance.

Historical storage of data, data export and powerful reporting tools are available.

The information management system allows for secure connection to the out

side world for exchange of information with the shore organization and remote

support from Kongsberg premises through a dedicated global secure network.

Kongsberg AIS BS600 DGNSS correction distribution

Sensitivity

Kongsberg Discovery has been developing satellite based AIS

receivers since 2010 and this space-based AIS technology

has strong focus on receiver sensitivity. The high sensitivity

performance has been incorporated in the AIS BS600. The

increased sensitivity exceeds the requirements in international

standards and regulations, and is an incredible enhancement

in terms of signal reception, greatly increasing the offered base

station range.

Efficient deployment

An integrated display and keyboard enables easy configuration

of essential parameters. Detailed setup can be carried out via the

web interface.

DGNSS correction distribution

The AIS BS600 is capable of broadcasting DGNSS corrections

through the standardized AIS message type 17. Hence, differential

corrections can be transmitted to all vessels which carries an AIS

mobile station if the vessel is located within the coverage area of

the base station. The AIS BS600 also supports RTCM via serial and

LAN interface.

Kongsberg AIS BS600 Remote configuration and operation

Remote configuration and operation

The AIS BS600 has several serial interfaces and multiple Ethernet/

LAN interfaces, making it easy to connect the base station to other

equipment or data networks. From the AIS Service Management

Application Suite a single AIS BS600. or a network of base stations,

can be remotely operated and maintained. The AIS BS600

supports configuration and firmware upgrade via a web interface.

All base station functions can be configured and effectuated via

this interface.

Hot standby

In order to obtain a very high level of service and availability, a

redundant base station configuration can be established. Two AIS

BS600 units will operate autonomously in such a configuration

without any additional hardware. In case of an automatic change

in the redundancy configuration, the control centre will be notified.

Sensitivity

Kongsberg Discovery has been developing satellite based AIS

receivers since 2010 and this space-based AIS technology

has strong focus on receiver sensitivity. The high sensitivity

performance has been incorporated in the AIS BS600. The

increased sensitivity exceeds the requirements in international

standards and regulations, and is an incredible enhancement

in terms of signal reception, greatly increasing the offered base

station range.

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