Category: MOOG

RELIABILITY FEATURES

• All Parts SEL Immune

• 100% Dual Redundant

• The GCE contains primary and redundant incremental encoder interface circuits

• The GCE contains two primary and two redundant 3 phase motor  drive outputs.

• >15 kRad Standard (100 kRad Option)

• Conduction Cooled Design

• All Parts MIL-883B

OPTIONS

• Single String Version

• RS-422. RD-485. or LVDS interface

• Custom Command & Telemetry ICD

• >2 Motor Versions

• Custom Form Factor

The Moog Broad Reach Gimbal Control Electronics (GCE) system controls and

drives two types of dual axis redundant actuators. The system contains two

primary and two redundant motor drive outputs. These motor drive outputs

control and drive small, three phase Wye, six state, and permanent-magnet

actuators. The GCE contains two primary and redundant incremental encoder

interface circuits. The GCE communicates with the spacecraft via a dual redundant

MIL-STD-1553B bus. The spacecraft provides the 31VDC nominal voltage and

the side enable pulsed discretes. The GCE assembly consists of two identical

Controllers circuit boards, two identical Motor Driver circuit boards, two identical

DC to DC converters boards, two Backplane boards and the chassis.

The GCE implements programmable micro-stepping to reduce jitter in increments

of 1.2.4.8.16.32 or 64 micro steps/cardinal-steps. Current in all phases driven as a

sinusoid for smooth movement. Optical encoder feedback is provided but not

required to command motor movements. Positional feedback, detection of skipped

steps, and state of health (SOH) current for each motor along with 8 variable

power settings per motor are implemented.

The high-reliability Gimbal Control Electronics System controls the motion of two

or more motors, such as used in solar array actuators and antenna gimbals.

FEATURES

• Use pulsed discretes to turn on active side

• Spacecraft Interface via dual redundant Mil-STD-1553B buses

• Uses +5 V and ±15 V DC/DC Converters with separate EMI Filter

• Motor drive has micro-stepping capabilities

• Motor uses half Bridge driver and QuadPower Mosfet to drive the motor

• Provides 8 Iset power points for each motor

• Provides Encoder LED bias current selectable 20 mA or 35 mA

• Provides SOH Monitoring circuit, 12 bit ADC (internal  voltages and motor current)

• Provides 1 mA constant current for PRTs and Thermistors (8)

GIMBAL CONTROL ELECTRONICS

MASS, POWER, DIMENSIONS

• 3.8 kg

• 24 to 35V Input

• 12 W Nominal per active side (excluding motor current)

• 190 mm x 158 mm x 118 mm

• -10°C to +40°C Operational Temperature

• -20°C to +50°C Qualification Temperature

APPLICATIONS

• MWD/LWD

• Rotary Steerable Tools

• Completion Tools

• Tractor Tools

• Pump Applications/Control

• Formation Testing

MOOG GLOBAL SUPPORT

Moog Global Support is our promise to offer world-class Repair and Maintenance

Services with the reliability only available from a leading manufacturer with facilities

around the world. Count on Moog to keep your equipment operating as it should.

Ruggedized design built to reliably operate in the most extreme environments

HIGH PERFORMANCE MOTOR CONTROLLERS

IN A COMPACT PACKAGE

Moog is a leader in motion control technology and has provided innovative

products and solutions for a wide range of industries for more than 65 years,

including 35 years serving the oil & gas industry. We meet our customers‘ needs

through ruggedized products and by delivering fast, responsive global support.

The Moog Downhole Motor Controllers are designed for high performance,

high temperature environments such as downhole drilling which demand

exceptionally narrow package diameters. The single axis controller is a closed

loop control solution for velocity and position control that complements our

Downhole Brushless Servo Motors and Servo Actuators. A low current draw in

standby mode maximizes operating time in battery powered applications.

For a complete solution, the software and graphical user interface (GUI) are

engineered to expedite the design and test of your product while providing the

flexibility to support your application specific requirements. Diagnostic data,

accessible via the RS485 serial interface, enables health/life monitoring based

on time and temperature in operation.

ADVANTAGES

• Tested with Moog downhole motors and actuators to provide a complete

motion control solution

• User friendly GUI tools:

– Data Logging & Oscilloscope up to 4 channels

– Editable Parameter Database

– Status and Fault Indication

– Function Generator

– Event Logger

Overview

MC 600 Plus is the new MC 600 CPU Series based on a

quadcore SOC technology.

Each MC 600 Series application needs exactly one main

CPU module. It is not possible to use more than one main

CPU module in an application.

The main CPU module controls all other modules of the

application. The two main CPU modules have the same

functionality, including battery backup, wake-up function

and a license key connector for advanced algorithms.

The main CPU 6033 module comes with an additional

EtherCAT device connectivity.

The main CPU 6034 module comes with an additional

ProfiNET device connectivity.

Power Supply

Each of these modules has its own internal power supply

unit (PSU) that requires a nominal +24 VDC

input to produce

the logic voltages necessary for the other modules.

The external +24 VDC

power supply for the modules must

be combined with either a CPU module or a bus transceiver

module.

All modules monitor voltage, current, and temperature

or any other data from the power supply. The main CPU

modules have a wake-up function to start-up the power

supply. The power available from the modules limits the

number of modules to be used in an application.

Additional Information

For decentralized applications, additionally bus

transceiver modules are available, see section ““Bus

Transceiver Modules”.

I/O and temperature modules are connected to each of the

CPU modules via local bus, see sections ““I/O Modules” and

“Temperature Modules”.

For possible combinations of modules and application

samples, see section “Concepts”.

KEY FEATURES

· Distributed architecture with highperformance due to high speedserialized buses and the

ability toexpand easily by adding CPUs with 1/0resources as needed

· Analog functions with high resolutionallow accurate control and positioning Modular design

with capacity for up to2.000 1/0 means that the controllerscan be optimally configured to

suitapplications of all sizes

· Real time Linux-based operating systemcombines true multitasking with fastresponse times

and the ability to easilyadd PC-like features

· Standardized development environmentthat incorporates debugging, simulation,parameterization

and tracingcapabilities makes programming andtesting fast and straightforward

· Use of standard CAT5E cabling, withsegment lengths of up to 50m [164 ft),for the connection

of remote modulessimplifies wiring and reduces installationcosts and time

· Templates library for fast applicationsoftware development

· Fuzzy logic temperature control

ADVANTAGES

· Higher machine flexibility thanks tomodular hardware design, easy-to-useapplication

templates for mouldingcontrol

· Greater precision, faster reaction timeand better accuracy due to leading-leading-edge

system design

· Free choice of centralized ordecentralized architectures withoutany application software

modifications

· CoDeSys integrated environment withspecial function blocks

· Robust construction suitability for usein demanding environments

· Availability of Moog applicationexperts ensures solutions that meetmachines’ requirements

APPLICATIONS

· General industrial machine control,especially where requirements includefast cycle time,

high precision andmaximum flexibility

· Plastics machines

· Special machines

· Packaging machines

· Metal forming machines

In the new Moog Machine Controller (MC Series 600), Moog experts haveincorporated over

30 years experience in leading-edge technology into a flexibleand modular solution for high

performance industrial machinery. The hardware iscomplemented by the Moog Application

Software Suite, a powerful yet easy-to-use tool for developing application programs based

on CoDeSys, the proven IEC61131-3 compliant programming system.

The MC Series 600 product family includes CPU, 1/0 and communicationsmodules, as well as

local and PC-based HMI units. The multitasking Linux-basedreal-time operating system

guarantees fast reaction and reduced cycle times,providing efficiency and productivity

enhancements. Analog 16 bit I/0 resolutionoffers greater precision positioning and higher

accuracy.

Designed specifically to combine flexibility with ease of use, MC Series 600controllers are

simple to configure and modular in design. While the MC Series600 is suitable for a wide

variety of industrial applications, software templatesfor blow and injection molding and the

incorporation of integral functions suchas temperature and parison profile control, make it

an ideal choice for plasticsmolding applications.

Features

• Analog functions with high resolution allow accurate control and positioning

• Modular design with capacity for up to 2.000 I/O means that the controllers can

be optimally configured to suit applications of all sizes

• Real time Linux-based operating system combines true multitasking with fast

response times as well as making it easy to add PC-like features

• Standardized development environment that incorporates debugging, simulation,

parameterization and tracing capabilities makes programming and testing fast and

straightforward

• Templates library for fast application software development

Advantages

• Modular hardware design and easy-to-use application templates

• Greater precision, faster reaction time, and better accuracy due to leading-edge

system design

• Free choice of centralized or decentralized architectures without any application

software modifications

The MC Series 600 product family includes CPU, I/O and communications modules,

as well as local and PC-based HMI units. The multitasking Linux-based real-time

operating system guarantees fast reaction and reduced cycle times, providing

efficiency and productivity enhancements. The hardware is complemented by the

Moog Application Software Suite, a powerful yet easy-to-use tool for developing

application programs based on CoDeSys, the proven IEC 61131-3 compliant

programming system.

Analog 16 bit I/O resolution offers greater precision positioning and higher accuracy.

Designed specifically to combine flexibility with ease of use, MC Series 600 controllers

are simple to configure and modular in design.