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Woodward MicroNet TMR Triple Modular Redundant Controller Control System


Description

The MicroNet TMR® control platform features a ruggedized rackmount chassis with in-line replaceable I/O modules and triple modular architecture for 99.999% availability.

This triple modular redundancy-based system consists of three independent cores (A, B, and C) housed in the platform’s compact chassis.

Each core section includes its own CPU, CPU power supply, and up to four I/O modules, which can be used for simplex I/O, redundant I/O, triple redundant I/O, or any combination of redundancy.

I/O can be expanded via a system expansion chassis or the ruggedized LinkNet HT Distributed I/O.

The platform’s high-density modules and integrated application software reduce troubleshooting time by providing first-out indication of monitored system events.

These specialized modules can time stamp discrete events in 1 millisecond and analog events in 5 milliseconds.

The MicroNet TMR® utilizes two power supplies, each supplying power to the controller from a separate power source. Within each power supply are three independent power converters, one each for the CPU and I/O sections.The MicroNet TMR®’s “2-out-of-3” voting structure ensures that problems are responded to correctly and that prime movers continue to operate safely with or without any single point of failure.

The controller’s robustness, fault tolerance, accuracy and availability make it the first choice for turbine and compressor OEMs and operators worldwide.

The superior architecture and diagnostic coverage of the MicroNet TMR® results in 99.999% system availability and reliability.The MicroNet TMR® can be

MicroNet TMR® can be used as a component of a protection and safety system, making the entire system compliant with IEC61508 SIL-3. IEC61508 calculation and application assistance.

 Typical MicroNet TMR® application experience and use:

 Refrigeration compressors (ethylene, propylene)

 Methane and Syngas Compressors

 Gas Cracking Compressors

 Gas charging compressors

 Hydrogen Recovery Compressors

 Critical turbine generator sets

 Turbine Safety Systems

For IEC61508 SIL-3 based applications, MicroNet systems require a MicroNet Safety Module (MSM).

The MSM serves as the system’s SIL-3 logic solver, and its fast (12 ms) response time and integrated overspeed and acceleration detection/protection make it ideal for critical high-speed rotating motor, compressor, turbine or engine applications.

A-B Rockwell 825-MCM20 Bulletin 825 Converter Module

DESCRIPTION

The 825-MCM20 is a currency converter module from Allen-Bradley.

It is part of the 825-P Motor Modular Protection System and is rated for 690 VAC (IEC) and 600 VAC (CSA/UL).

It has an inrush rating of 6 kV, an operating current range of 2.5-20 amps, a continuous thermal current of 24 amps, 

a saturation current rating of 240 amps, and a frequency rating of 50/60 Hz ± 3 Hz.

The converter has a PTC thermistor input and supports six (6) sensors in series.

About the 825-MCM20

The 825-MCM20 is Allen-Bradley’s currency converter module. It is part of the Bulletin 825-P Motor Protection System.

The device is designed primarily to protect industrial three-phase motors, providing thermal overload, 

PTC (positive temperature coefficient) overheat, undercurrent (load loss), current unbalance, and phase loss,

overcurrent (load jamming), short circuit, ground fault (residual), ground fault (zero sequence), 

frequency and other protective functions, as well as motor start/run and other motor start and run protection functions, such as a variety of motor start and run protection.

Protection prohibition at start, start motor timer, notch or pointing device, TCU (thermal capacity utilization) start prohibition, anti-reverse rotation timer, emergency start,

two-speed protection, reduced voltage start (star-delta) and stall switch.

The 825-MCM20 module is specifically designed for use in a variety of line starter applications,

especially low and medium voltage with 2 or 3 potential transformers, with or without phase current transformers,

with or without zero sequence core balancing current transformers, with or without external RTD module, reversing starters, star delta starters and two speed motors.

A-B 825-P Motor Relay Used as a protective device for three-phase motors

DESCRIPTION: The Allen-Bradley 825-P is a motor relay used as a protective device for three-phase motors.

It has standard protection features such as thermal overload (thermal model, PTC (positive temperature coefficient), overheat, undercurrent (load loss),

current unbalance and phase loss, overcurrent (load seizure), short circuit, ground fault (residual), ground fault (zero sequence), motor start/run and frequency. This unit requires 110-240VAC power input.

About the 825-P

The 825-P is a protective relay for use with three-phase motors. Manufactured by Allen-Bradley, the device is

It provides standard protections such as thermal overload (thermal modeling), PTC (positive temperature coefficient), overheat, undercurrent (load loss), current imbalance, and phase loss.

overcurrent (load seizure), short circuit, ground fault (residual), ground fault (zero sequence), motor start/run and frequency.

For motor start/run protection, this motor relay is capable of starting the motor timer via a protection disable during startup, a startup

notch or pointing device, TCU (Thermal Capacity Utilization) start inhibit, anti-reverse spin timer, emergency start, two-speed protection, reduced voltage start (star-delta), and stall switching to protect the motor.

A-B Rockwell 2093-AC05-MP1 Multi-Axis Servo Drive

Descripción

The 2093-AC05-MP1 drive is an Allen-Bradley/Rockwell Automation Kinetix 2000 Series multi-axis servo drive.

It is also an Integrated Axis Module type servo drive. 2093-AC05-MP1 Multi-Axis Servo Drives require clearance on the top and bottom for air-cooling, but not on the left or right sides.

This servo drive can be used with compatible SERCOS fiber optic cables.The 2093-AC05-MP1 Multi-Axis Servo Drive has a three-phase mains input voltage range of 170 to 264 volts AC.

About the 2093-AC05-MP1

The Kinetix 2000 Multi-Axis Servo Drives have output power requirements between 3 – 45 kW (4 – 49 amps) and are designed to provide Kinetix integrated motion solutions for applications.

Kinetix 2000 multi-axis servo drives are available in several series, including the 2093-AC05-MPx, 2093-AM0x, 2093-AMPx, 2093-ASP06.

2093-PRSxx, 2093-PRF, 2094-AL09. 2094-AL15S, 2094-AL25S, 2094-AL50S,

2094-AL75S, and 2094-AL75S-C2. 2093-AC05-MPx is a family of Kinetix 2000 multi-axis servo drives.

It includes the 2093-AC05-MP1. 2093-AC05-MP2. and 2093-AC05-MP5.The 2093-AC05-MP1 consists of one specific assembly.

The 2093-AC05-MP1 consists of a specific assembly that includes the Integrated Axis Module (IAM) mounted on the power rails and is a 230 VAC power converter and inverter.

The power rails (PR) consist of copper bus bars and circuit boards with connectors for each module.

The power rail provides power and control signals from the inverter section to the adjacent inverter, which also consists of compatible servo motors (low inertia, food grade, and stainless steel) and compatible linear actuators.

The B&R Bergerac X20CP1586 is a powerful controller for the X20 system

Description:

.Intel Atom 1.6 GHz processor with additional I/O processor

. Onboard Ethernet, POWERLINK with polled response chain and USB.

. 1 slot for modular interface expansion .

.CompactFlash as removable application memory

.512 MB DDR2 memory

.512 MB DDR2 RAM Fanless

The X20CP1586 is a powerful controller for the X20 system. 

This controller is especially suited for applications that require short cycle times, must process large amounts of data, or perform floating-point operations.

It is clocked at 1.6 GHz and comes with 512 MB of DDR2 SDRAM.

USB, Ethernet, POWERLINK and removable CompactFlash are included as standard features.

The standard Ethernet interface is capable of handling communications in the gigabit range. 

For more real-time network performance, the on-board POWERLINK interface supports Polled Response Chain mode (PRC).

The controller is equipped with a slot for an X20 communication module.

By using communication modules, various bus and network systems can be easily integrated into the X20 system.

ALSTOM GDS1168-6112 Inverter power unit

Frequency inverter unit:

Frequency inverters are power control devices used to control AC motors by changing the frequency of the motor’s operating power supply to achieve control of the motor’s speed.

Alstom Group’s inverters may be characterized by high efficiency, high reliability and environmental friendliness for a wide range of industrial and commercial applications.

GDS1168-6112 specific model information:

Since the specific GDS1168-6112 model information is not mentioned in detail in the referenced article, it is not possible to provide specific performance parameters, technical specifications or application scenarios.

However, it can be assumed that this model may be a customized inverter unit from Alstom Group for specific needs or industries.

GeneralE board function:

The GeneralE board may be a key component in the GDS1168-6112 inverter unit responsible for functions such as control, monitoring or interfacing with other systems.

Specific functions and features may include data processing, communication interfaces, control logic, etc.

Alstom’s GDS1168-6112 inverter unit may be a customized inverter product for a specific industry or application requirement where the GeneralE board is one of the key components.

ABB AC500 V3 PLC Enhanced connectivity and performance

AC500 V3

Extension of the existing AC500 family

Our four new AC500 V3 CPUs extend the existing AC500 V2 CPU family.The V3 CPUs utilize state-of-the-art technology to enhance connectivity, performance and speed, and extend the memory of the AC500 series. For convenience, the new CPUs are compatible with the existing AC500 series.

This means that whether you are looking for new applications to meet new needs such as network security requirements or cloud connectivity, or simply want to leverage and protect your existing 

AC500 investment by switching to new advanced technology, the AC500 V3 has you covered.

AC500 V3 New features and higher performance

The flexibility, scalability and footprint of AC500 V2 have been passed on to the new CPU range. 

Therefore, AC500 continues to be the perfect fit for various applications or will be the natural  successor when you need to introduce new features to existing applications or extend machines and applications to reach for the cloud.

The new V3 features provide even more flexibility and freedom when it comes to connectivity and functions supplied onboard without the need of additional devices as couplers or switches. AC500 V3 is ready for the requirements of IoT and digitalization and secure cloud connectivity via new protocols and functions.

Built-in performance

 • Faster CPUs with more powerful processors

 • More CPU memory allocated freely

 • Modern, state-of-the-art components

 Cyber security

 • Digitally signed firmware updates protected by 

hardware security chip

 • Secure communication protocols: HTTPS, FTPS, OPC UA, MQTT

 • Encrypted communication with engineering system ABB AbilityTM Automation Builder and boot application State-of-the-art features

 • OPC UA for easy connectivity to SCADA systems or operator panels

 • MQTT for lightweight cloud messaging

 • Onboard HTML5 web server technology 

Built-in communication

 • Two Ethernet interfaces for use as switches or  independent ports

 • Onboard Ethernet protocol as Ethernet IP

 • CANopen master interface, CAN2A/2B, J1939

 • KNX and BACnet

 • OPC UA server, OPC DA alarm and event

 • IEC 61850

 • IEC 60870-5-104 Telecontrol

 Reuse & compatibility 

 • Reuse with AC500 platform:- S500/S500-eCo I/O modules – Communication modules

 • Project conversion and code re-use

 Improved engineering and debugging

 • Professional version control with subversion

 • Application project management

 • Object-oriented programming

 • Optimized IEC 61131-3 editors

 • Offline simulation capabilities

A-B 2706-LV4R Vacuum Fluorescent Display Human Machine Interface

The 2706-LV4R Message Display Terminal can be installed into the same panel cutout as the DL40. DL20. and DL10 terminals it is designed to replace.

The Allen-Bradley 2706-LV4R is a DL40 Plus message display.

It is a next-generation message display that directly replaces the models in the older Dataliner DL40 / DL20 series.

It has a vacuum fluorescent display (VFD) with adjustable brightness.

It has a four-line configuration with remote I/O and can display up to 20 characters per line*.

It has 128 KB of RAM and a 120 to 240 VAC input power supply.

The 2706-LV4R display supports bi-directional communication with PLCs and SLCs.

For communication, it has an RS-484 port for file transfer and an RS-232 port for uploading and downloading files.

It displays a variety of symbols and characters and can be read from up to 25 feet away*.

Applications developed for the previous DL40/DL20 series are compatible with the DL40 Plus.

It has various features such as embedded variables, message chaining, hidden messages, and data mode selection.

It supports real-time clock and RS-232 message triggering. It provides recovery in case of power failure during message editing.

It has isolated I/O ports and replaceable batteries and supports enhanced point-to-point communication from the message display.

Other enhancements include red, green, or amber message display colors and remote display relay control.

The 2706-LV4R message displays are highly customizable to effectively communicate alarms and messages in industrial environments.

DL40P Series Message Display with 4-line, 20-character VFD and 120 or 240V AC input power and 128K RAM memory.

A-B Rockwell 1791D-0V16PX Expansion Output Module

The 1791D-0V16PX module is suitable for operations involving a large distribution of I/O blocks in close proximity to sensors and actuators.

The module can also work properly with applications in limited operating spaces.

The 1791D CompactBlock I/O products, including the 1791D-0V16PX, are compact in size.

This feature allows these products to be installed in confined areas and shallow enclosures.

Compared to the 1790 CompactBlock LDX I/O module, the 1791D parts have a higher environmental specification.

They help expand the range of applications and reduce wiring costs. Due to the simple control functions of these modules, sense-to-actuate times are faster.

They also come with optional input filters that allow the user to select on-to-off or off-to-on delays.

Output short circuit protection is also a beneficial feature of this series as it keeps the output away from accidental wiring errors.

The 1791D-0V16PX is an expansion block for all basic modules.

It is run from an external 24 Vdc power supply that is independent of the network. The expansion block also comes with a 4 cm ribbon cable to connect it to the base block.

It also has a removable screw-clamp terminal strip that makes it easier to replace I/O blocks without rewiring.

The 1791D-0V16PX can be panel mounted or mounted on DIN rails in any orientation.

COMPACTBLOCK I/O for DEVICENET Allen-Bradley AB has 16 sinking outputs per module.

Mitsubishi H-100 Series Twin Shaft Gas Turbines

OVERVIEW

The H-100 series units are the world’s largest twin-shaft gas turbines, based on extensive experience in manufacturing gas turbines and the achievements of the H-25 and H-15 series developments.

They achieve high efficiency as part of a combined cycle power plant with heat recovery boilers, cogeneration systems or other combined cycle power plants.

The H-100 series has a simple cycle gas turbine output of 105 MW to 116 MW and a combined cycle output range of 150 MW to 350 MW.

As twin-shaft gas turbines, they are suitable for mechanical drive applications.

The world’s largest high-efficiency twin-shaft gas turbine

The H-100 series of gas turbines has been developed for utility and industrial customers in the 50 Hz and 60 Hz regions. The first unit went into commercial operation in 2010.

Mitsubishi Power then continued its efforts to improve the design of the H-100 series gas turbine.

While utilizing advanced elemental technologies and material technologies proven in the H-series gas turbines, we continue to strive for improved performance.

H-100 Gas Turbine

Standalone Gas Turbine Output

100-120 MW class

Combined cycle output

150-170 MW / 300-350 MW class

Stand-alone gas turbine

Fast start-up within 10 minutes

Suitable for power generation and mechanical drive applications

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