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ABB Relion® Protection and Control REX640

The role of ASCGAPC is to model the system primary circuit

connection state to involve the correct generators for the

synchronization of a non-generator breaker and to interact

between the ASGCSYN and ASNSCSYN function blocks. The

information exchange between ASCGAPC, ASGCSYN and

ASNSCSYN is carried out via binary and analog GOOSE

signalling as per IEC 61850-8-1. The LHMI dedicated to the

relay (breaker) works as the local user interface for a non

generator breaker synchronizing. The available synchronizing

modes are “automatic” and “semi-automatic”. A manual

synchronization of the non-generator breaker can be carried

out as a back-up solution in situations where the

communication system (IEC 61850-8-1) is not available. This

requires operator actions from two LHMIs, namely from the

LHMI of the concerned non-generator breaker and the LHMI of

the manually selected generator relay.

ABB REX640 relay including the ASGCSYN function block

Synchronization of a generator circuit breaker can be

implemented using a single REX640 relay including the

ASGCSYN function block. The relay interfaces the external

measurement and control circuitry via hardwired binary and

analog signals. The excitation and prime mover control signals

are based on pulse commands, either with fixed or variable

length. The synchronizer function block has three different

function modes: manual, semi-automatic and automatic. In

each of these modes, the LHMI acts as the local user interface.

The LHMI includes the necessary command, indication and

measurement features for each of the modes, thus rendering

the conventional dedicated synchronizing panel unnecessary.

REX640 also supports systems in which non-generator circuit

breakers are synchronized. The prerequisite is that all the

feeders within the system are equipped with REX640 relays.

The generator relays have to contain the ASGCSYN function

block and all the non-generator relays need to contain the

ASNSCSYN function block. In addition, all the REX640 relays

have to contain the coordinator function block ASCGAPC.

ABB REX640 includes two autoreclosing functions

REX640 includes two autoreclosing functions, each with up to

five programmable autoreclosing shots of desired type and

duration. A load-shedding function performs load shedding

based on underfrequency and the rate of change of the

frequency.

To validate correct closing conditions for a circuit breaker,

REX640 contains a synchrocheck function. For installations

including synchronous generators, REX640 introduces a

synchronizer that actively controls the generator’s voltage and

frequency in order to reach a synchronous situation across the

circuit breaker. The synchronizer functionality is available for a

generator circuit breaker as well as for a non-generator

(network) circuit breaker. A complete installation-wide

synchronizing system can be built using the REX640 relays. The

maximum size of the synchronizing system is eight generator

breakers and 17 non-generator breakers.

ABB REX640 integrates functionality for controlling objects

Control

REX640 integrates functionality for controlling objects such as

circuit breakers, disconnectors, earthing switches, on-load tap

changers and Petersen coils via the LHMI or by means of

remote controls. The relay includes three circuit breaker control

blocks. In addition, the relay features 14 disconnector control

blocks intended for the motor-operated control of

disconnectors or a circuit breaker truck and three control

blocks intended for the motor-operated control of the earthing

switch. Furthermore, the relay includes eight additional

disconnector position indication blocks and three earthing

switch position indication blocks that can be used with

disconnectors and earthing switches that are only manually

controlled.

The touch screen LHMI supports a single-line diagram with

control points and position indication for the relevant primary

devices. Interlocking schemes required by the application are

configured using Signal Matrix or Application Configuration in

PCM600.

ABB The GOOSE Analyzer interface in COM600S


The GOOSE Analyzer interface in COM600S enables the

monitoring and the analysis of the horizontal IEC 61850

application during commissioning and operation at station

level. It logs all GOOSE events during substation operation to

enable improved system supervision.

At substation level, COM600S uses the data content of the bay

level devices to enhance the substation level functionality.

COM600S features a Web browser-based HMI, which provides

a customizable graphical display for visualizing single-line

mimic diagrams for switchgear bay solutions. The Web HMI of

COM600S also provides an overview of the whole substation,

including relay-specific single-line diagrams, which makes

information easily accessible. Substation devices and

processes can also be remotely accessed through the Web

HMI, which improves personnel safety.

ABB COM600S can also function as a gateway

In addition, COM600S can be used as a local data warehouse

for the substation’s technical documentation and for the

network data collected by the devices. The collected network

data facilitates extensive reporting and analyzing of network

fault situations by using the data historian and event handling

features of COM600S. The historical data can be used for

accurate monitoring of process and equipment performance,

using calculations based on both real-time and historical

values. A better understanding of the process dynamics is

achieved by combining time-based process measurements

with production and maintenance events.

COM600S can also function as a gateway and provide

seamless connectivity between the substation devices and

network-level control and management systems, such as

MicroSCADA Pro and System 800xA.

ABB REX640 Relion® Protection Supported ABB solutions

Unlike the traditional hardwired, inter-device signaling, peer-to

peer communication over a switched Ethernet LAN offers an

advanced and versatile platform for power system protection.

Among the distinctive features of the protection system

approach, enabled by the full implementation of the IEC 61850

substation automation standard, are fast communication

capability, continuous supervision of the protection and

communication system’s integrity, and flexible reconfiguration

and upgrades. This protection relay series is able to optimally

use the interoperability provided by the IEC 61850 Edition 2

features.

At substation level, COM600S uses the data content of the bay

level devices to enhance the substation level functionality.

COM600S features a Web browser-based HMI, which provides

a customizable graphical display for visualizing single-line

mimic diagrams for switchgear bay solutions. The Web HMI of

COM600S also provides an overview of the whole substation,

including relay-specific single-line diagrams, which makes

information easily accessible. Substation devices and

processes can also be remotely accessed through the Web

HMI, which improves personnel safety.

ABB REX640 offers native support for IEC 61850

Supported ABB solutions

The REX640 protection relay together with the Substation

Management Unit COM600S constitutes a genuine IEC 61850

solution for reliable power distribution in utility and industrial

power systems. To facilitate the system engineering, ABB’s

relays are supplied with connectivity packages. The

connectivity packages include a compilation of software and

relay-specific information, including single-line diagram

templates and a full relay data model. The data model includes

event and parameter lists. With the connectivity packages, the

relays can be readily configured using PCM600 and integrated

with COM600S or the network control and management

system MicroSCADA Pro.

REX640 offers native support for IEC 61850 Edition 2 including

binary and analog horizontal GOOSE messaging. In addition, a

process bus enabling sending and receiving of sampled values

of analog currents and voltages is supported.

ABB REX640 The LHMI is an accessory for the relay

The Operator pages can be used as such or customized

according to the project’s requirements using Graphical Display

Editor (GDE) within the PCM600 software tool. The Engineer

pages are fixed and cannot be customized.

The Operator pages can be scrolled either by tapping the Home

button or by swiping the actual pages. The Engineer pages are

accessible by touching the upper horizontal section of the

screen.

The LHMI is an accessory for the relay which is fully operational

even without the LHMI. The relay communication card has a

dedicated port where the LHMI is connected using an RJ-45

connector and a CAT6 S/FTP cable. The LHMI can be

connected to the relay also via station communication network

if a longer distance is required between the relay and the LHMI.

Additionally, the LHMI contains one Ethernet service port with

an RJ-45 connector and one USB port. The service port can be

used for the PCM600 connection or for Web HMI connection.

Data transfer to a USB memory is enabled via the USB port. By

default the USB port is disabled and has to be taken into use

with a specific parameter.

ABB Hardware module slot overview

Local HMI

The LHMI uses rugged 7-inch high resolution color screen with

capacitive touch sensing technology. The user interface has

been carefully designed to offer the best situational awareness

to the user. Visualization of the primary process measurements,

events, alarms and switching objects’ statuses makes the local

interaction with the relay extremely easy and self-evident. The

LHMI provides a control point for the selected primary devices

via pop-up operator dialogs.

Additionally, the LHMI supports the engineer during the relay’s

testing, commissioning and troubleshooting activities. The

information, traditionally accessible through different paths

within the menu structure, is provided in collectively grouped

and visualized format.

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