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Watlow Basic Temperature and Limit Controllers

Basic Temperature and Limit Controllers Provide Economical

Solution for a Wide Range of Applications

The basic and limit microprocessor-based controllers from

Watlow® provide an economical solution for applications

requiring simple on-off control. These controllers and limits

are available in a broad range of packaging options, allowing

users to select the best version for their individual application.

The controllers and limits are available with or without an

operator interface and can be ordered in a 1/8 DIN square panel

mount, DIN-rail mount or open-board design configurations.

The basic and limit design provides significant improvements

in the performance, repeatability and accuracy offered by

analog basic temperature and limit controllers.

The variable options for the SERIES CV (controller) and

SERIES LV (limit) include an operator interface for viewing

and selecting the set point. A red, four-character, seven

segment LED displays the set point to show the process

option. The set point selection is made with a continuous

turn rotary encoder, or with discrete up/down cursor keys.

Operating range temperature values are customer definable

in the product configuration part number.

The fixed options for the SERIES CF (controller) and

SERIES LF (limit) offer fixed set points and are supplied

without an operator interface. Operating set point

temperature values are customer definable in the product

configuration part number. The SERIES TM temperature

indicator is available as an additional order option.

These basic and limit controllers are UL® recognized and

include CE approvals. The limit controllers are FM approved

with special UL® approval for the open-board potted versions.

CV and LV panel mount controllers ordered with discrete

up/down cursor keys include NEMA 4X/IP65 seal protection.

Watlow’s basic temperature and limit controllers include

industry leading service and support and are backed by a

three-year warranty.

Watlow’s New WATCONNECT® Control Panels

Features and Benefits

Full documentation provided for all WATCONNECT control

panels at the time of quotation

• Eliminates lengthy approval process and phone calls

Watlow’s F4T process controllers provide data logging

and Ethernet

• Provides real time and historical data management of

process parameters

Range of standard input / output (I/O) options

• Provide the user with a higher level of monitoring

and control, assuring an efficient and safe operation

(See Communcations Interface Chart on page 4.)

WATCONNECT enclosure easily mounts to wall or frame

• Decreases installation time

Bottom, right and top power entries

• Provides multiple options for accessing and making

connections to the inside of the panel

IP-20 finger-safe construction

• Decreases chance of electrical shock for service and

maintenance personnel

Fast acting fuses

• Protects sensitive solid state components from

damaging currents

Available illuminated E-Stop

• Allows quick emergency shut down

Variety of cooling options

• Suited for a wide range of environmental conditions

Carbon steel and stainless steel enclosure materials

available

• Offers materials that are most economical for the

user’s application

Supports a wide variety of sensor inputs including ASTM

thermocouple types J, K and T, 3 wire 100 ohm RTD and

4 to 20mA process input

• Provides the customer a variety of process signals to ensure

compatibility with field equipment

Watlow® is now offering WATCONNECT® standard control panels

Watlow’s New WATCONNECT®Control Panels areQuickly

Configured for Standard Two-Week Delivery

Watlow® is now offering WATCONNECT® standard control

panels that are quickly configured to your specific application

requirements and delivered within two weeks. WATCONNECT

panels integrate Watlow’s high-quality heater, sensor,

temperature controller and power controller products for a

complete thermal solution. Normally, competitive custom

panels require significantly longer lead times. The broad

range of standard features allow customers to quickly

configure panels that usually would be considered custom

for delivery within two weeks.

Watlow’s customers will be impressed with the speed and

ease of specifying, selecting, pricing, ordering and delivery.

WATCONNECT panels are flexible and scalable; there are

thousands of configurable, pre-engineered panel solutions

available.

Agency Approvals

• Preconfigured and certified to UL® Standard 508A for

non-hazardous locations

• Non-hazardous panels certified to one or more of the following:

• Type 4, 4X and 1

• Hazardous location panels certified for UL® Listed installation,

investigated to NFPA 496: 2008 and UL®698A and cUL® Listed,

investigated to NFPA 496: 2008 and CAN/CSA 22.2

Watlow EPack-2PH Compact SCR Power Controllers

Benefits

OEMs and system integrators need to be able to react quickly to

customer needs while maximizing resources. End users continually need

to improve operational efficiency and productivity. Eurotherm EPack™-

2PH Compact SCR Power Controllers have been designed to deliver

real savings, helping to reduce energy costs. Quick and easy to install,

integrate and commission. Compact, with powerful and versatile features

that help minimize costs whilst improving productivity and quality.

• Improved energy consumption to help reduce energy bills

• Help maximize yield with accurate and repeatable control

• Customizable options provide better value for money

• Easy to specify with reduced number of hardware variants

• Fast integration and commissioning

• Monitor efficiently with integrated measurements

• Simplified design reduces stock and spares holding

Key features

• Native communication: Modbus® TCP and

EtherNet/IP or PROFINET comms for easy

connection to PLC

• True power control

• Large voltage capability from 100V to 500V

adjustable in the same variant

• Measurements: current, voltage, power,

impedance, energy usage and more

• SCCR 100kA with fuse

Watlow EPack-2PH Key features

EPack-2PH controller order codes

The EPack power controller is ordered using a short code for hardware

and chargeable software options and an optional extended code section

configuration of commissioning options.

If the extended code is not used, the software configuration is completed

using a quick start procedure or using Eurotherm iTools software.

EPack controllers may be upgraded with additional chargeable options at

any time using a software key order code.

Key features

• Native communication: Modbus® TCP and

EtherNet/IP or PROFINET comms for easy

connection to PLC

• True power control

• Large voltage capability from 100V to 500V

adjustable in the same variant

• Measurements: current, voltage, power,

impedance, energy usage and more

• SCCR 100kA with fuse

Watlow Large and Extra-Large WATCONNECT® Panels

Watlow’s New WATCONNECT® Large and Extra-Large Panels Maximize

Process Uptime with Small Footprint

Watlow’s new WATCONNECT® large and extra-large control panels

are designed to maximize process uptime with a small footprint.

Unlike most control panels installed in the field, WATCONNECT large

and extra-large control panels permit safe access to control compartments

allowing users to troubleshoot without shutting down the process.

In addition, the large and extra-large panels only require 50% of the

space of competitive panels, which frees up areas for other critical

equipment needed in the process.

As an additional option, the Data Insights Package offers remote monitoring

to the cloud of thermal system analytics such as power and control health,

failed element detection, process continuity and more.

All WATCONNECT control panels are pre-designed for a proven, high-quality

solution.

Features and Benefits

Advanced thermal design

• Offers high reliability

• Includes solid copper internal power interconnect for less expansion and contraction

• Provides environmental and field connection health monitoring for identifying

issues before shutdown

Easy access to control compartment

• Allows for panel troubleshooting without process shutdown

Resettable components

• Reduces maintenance time

• Eliminates need for spare parts

Small footprint

• Utilizes up to 50% less control room space than other panels

Data Insights Package (optional) – Industry 4.0

• Allows for remote review and analysis of the data collected by a data scientist

and thermal system expert

• Includes comprehensive quarterly thermal system report including insights and

recommendations for system improvement

• Offers collaborative touchpoints: Engineer-to-engineer data review

• Enables preventative maintenance or factory assistance

Watlow EPack 2-PH controller is the latest generation of power controllers

EPack 2-PH controller is the latest generation of power controllers designed to

be a cost effective solution for the control of 3 phase loads. The 2 leg control

is particularly adapted to the control of balanced loads, directly, or through

transformers. Burst firing avoids generation of harmonics and reduces the

consumption of reactive power.

EPack 1-PH SCR controllers are designed to carry currents from 1 to 125 amps,

with operating voltage between 100 and 500 Volts

The scalability and configurability of EPack power controller range fits with the

requirements of each application. A wide range of alarms can quickly identify a

controller detected fault which reduces downtime.

Key Features:

• Nominal load current from 1 amp to 125 amps

• Voltage up to 500V

• Compact DIN Rail and bulkhead mounting

• Configurable via front panel or Eurotherm software (iTools)

• Plug and play Ethernet communications with Zero configuration networking (zeroconf)

• V2 , I2 or True power control

• Controls comprehensive range of loads: resistive, infrared, transformer primary, silicon carbide

• Energy usage measurement

• Advanced load diagnostics

• Integrated dual port Ethernet switch for “daisy chained” communications

• Modbus® TCP or Ethernet IP protocols

• Defend OEM knowledge and IP (OEM Security)

Watlow Eurotherm® EPack™ compact SCR power controllers-1PH -2PH -3PH

Efficient Power Control for Electrical Heating Applications

Designed for fast integration and optimum efficiency

Description

OEMs and system integrators need to be able to react quickly to customer

needs while maximizing resources. Whether replacing an existing product

or designing a new process, the design of the EPack™ SCR

(Silicon Controlled Rectifier) power controller has been carefully considered

for fast and easy panel installation, commissioning and integration into wider

systems, lowering equipment costs, and manufacturing times for you and

your customers.

End Users continually need to improve operational efficiency and productivity.

EPack power controller range can deliver real savings, significantly reducing

your energy costs. Get the best from your operations; quick and easy to install,

integrate and commission. A compact size doesn’t compromise powerful and

versatile features that minimize costs and improve productivity and quality.

EPack 3-PH power controller is the ideal solution for the control of all kinds of

loads. The control of each phase ensures accurate control, even if the loads

are unbalanced). The currents and voltage measures also allow a high level

of diagnostics, which can be used for alarm management as well as monitoring

(impedance, energy counter, reactive power).

Watlow Eurotherm® EPack™ Lite Compact SCR Power Controllers

Description

The end user, the machine builder or the system integrator expects the best

solutions in terms of performance, ease of use and reliability in order to control

the energy delivered to their process.

Whether replacing an existing product or building a new process, the EPack Lite

SCR (Silicon Controlled Rectifier) power controller has been carefully designed to

aid easy and fast integration in industrial systems.

The EPack Lite controller range offers a simplified choice, fast commissioning

 without any compromise on performance in order to provide a high level of quality,

accuracy and reliability to the process.

More than just a product, EPack Lite power controllers bring a tailored solution based

on more than 50 years of Eurotherm expertise.

> See EPack™ compact SCR power controllers brochure HA031554 to discover how

full EPack range can add value to your business

The EPack Lite-1PH controller provides control of single phase non variable resistive

or primary transformer loads. It combines simplicity of setup and operation in a

compact format.

The EPack Lite-2PH controller is the latest generation of power controllers designed

to be a cost-effective solution for the control of 3 phase loads. The 2 legs control is

particularly adapted to the control of balanced loads, directly, or through transformers.

Burst firing avoids generation of harmonics and reduces the consumption of reactive power.

The EPack Lite-3PH controller is the ideal solution for the control of non-variable resistive

or primary transformer loads. The control of each phase ensures accurate control,

even if the loads are unbalanced. The currents and voltage measures also allow a

high level of diagnostics, which can be used for alarm management.

The combination of advanced configurable firing modes allows close matching to

load characteristics to optimize process efficiency.

Watlow The EPack Lite-2PH controller is the latest generation of power controllers

The EPack Lite-2PH controller is the latest generation of power controllers designed

to be a cost-effective solution for the control of 3 phase loads. The 2 legs control is

particularly adapted to the control of balanced loads, directly, or through transformers.

Burst firing avoids generation of harmonics and reduces the consumption of reactive power.

The EPack Lite-3PH controller is the ideal solution for the control of non-variable resistive

or primary transformer loads. The control of each phase ensures accurate control,

even if the loads are unbalanced. The currents and voltage measures also allow a

high level of diagnostics, which can be used for alarm management.

The combination of advanced configurable firing modes allows close matching to

load characteristics to optimize process efficiency.

EPack Lite-3PH compact SCR power controllers

Three phase 3 leg control

EPack Lite-2PH compact SCR power controllers

Three phase 2 leg control

EPack Lite-1PH compact SCR power controllers

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