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ABB can offer the complete range of equip ment for retrofit

ABB can offer the complete range of equip

ment for retrofit:

• installation of a new Egatrol® turbine control operating and monitoring system, incl.

automatic start up and shut down sequence

• substitute of old and obsolete control equipment by electronic speed governor of

fering fully automatic operation of the turbine

• substitute of mechanical /hydraulic protection system

• implementation of electronic governorprotection, temperature-, load & frequency control

• implementation of state of the art machinery supervision system with diagnostic capabilities

• implementation of dual fuel capabilities

• renewing of electrical devices like Generator Protection, AVR, Synchronizing device etc.

• installation of a unit control system

• complete services: site assessment including feasibility studies, design, engineering,

installation and commissioning.

With the Egatrol®  gas turbine control & protection system ABB has developed a modular

package that can be combined to any tailormade solution reflecting the status of the current

equipment and the required performance of the gas turbine:

• handle peak load demands

• handle primary frequency control

• fast loading / unloading transients

• island operation

• minimized start-up time

ABB Increase profitability

Increase profitability

Considering the advantages that can be obtained by retrofitting there is no need to wait

until the first trouble occurs by obsolete equipment:

• meet requirements for UCTE-market

• produce power for the spot market

• sell your power for the best price

• reduce maintenance efforts

• enhance reliability and availability

• lengthen the lifetime cycle of the turbine to a maximum

• enable the efficient and smooth operation of the gas turbine at different operating conditions

• avoid major and expensive damages of the system Reducing the mechanical work on a minimum is

not only a matter of  investment costs.

The main advantage of this solution will be short time for the installation and return on investment (ROI).

In this way our customers have the opportunity to deliver energy at higher quality and less costs

in an surprisingly short time frame.

ABB Competence in Mechanics and Hydraulics

Competence in Mechanics and Hydraulics

The ambient conditions within gas turbines require highly demands to the surrounding

equipment. Therefore we supply our customers only with well proven devices improving 

the reli ability of the system.

Our solutions, whether electrical servodrive, low pressure hydraulic or highpressure hydraulic

with their own oil supply up to 200 bar can be integrated in almost all mechanical systems.

• ABB – ONE partner for all your needs, gives you the possibility that all interfaces, either

for the mechanics or electronics will be seamless integrated and fit together as one

– with no extra efforts for our customers.

The main advantage of this solution will be short time for the installation and return on investment (ROI).

In this way our customers have the opportunity to deliver energy at higher quality and less costs

in an surprisingly short time frame.

Based on experience

ABB can draw on more than 40 years of experience in developing, manufacturing, sup plying

and managing control systems for turbines and power plants with more than 1200 turbine

control installations worldwide.

ABB Retrofit Solutions – EGATROL® Performance enhancements for Gas Turbines

A changing market

In a rapidly changing market driven by de-regulation and

globalization, more and more customers are looking into

cost-efficient upgrades increasing the lifecycle of their

capital equipment and meeting more challenging

requirements towards performance, maneuverability and

availability.

ABB´s solution, our customer´s benefit

The Egatrol® concept for retrofitting power plants is a tai

lor-made solution, utilizing electrical and mechanical

components as well as products of the

ABB control system. It ensures a state-of-the-art turbine

control system well integrated into the overall plant.

Situation

Due to the phased out of I&C equipment or the

wear of mechanical parts, older combustion

turbine sets often show a lack of reliability and

availability, whilst the major turbine and

generator components are still offering a

substantial remaining lifetime. Often obsolete

old control and protection system don´t allow to

fulfil the high demands on quality and proper

operation within the power network. Therefore

old combustion turbines run on base load for low

prices, but with over proportional high costs for

operation and maintenance.

Woodward Gas Turbine Control Solutions

Fast, reliable and accurate turbine control solutions with hardware and software

specifically designed for demanding turbomachinery applications for

both aeroderivative gas turbines and heavy duty gas turbines.

Available in simplex, dual and triple modular redundant configurations.

Features and Benefits

• Turbine control solutions designed for safe, accurate and reliable control in harsh environments

• Perfect solution for integrated turbine and compressor control solutions

• High-speed data logging enables optimized diagnosis and fast troubleshooting

• Simplex, dual redundant and triple modular redundant (TMR) configurations with

online (hot swap) repair capability enhance reliability and availability

• Easily integrated with plant control systems (open connectivity)

• Signal isolation provides immunity to EMI/RFI and ground loops

• Flexible and scalable solutions with incremental in-chassis or distributed I/O

• Turbine controls are designed for optimal interfacing with Woodward IIoT prepared drivers,

valves and actuators to get best performance and monitoring capabilities

Product Variants and Specifications

• MicroNet™ Plus Programmable Control

• Flex500 Programmable Control

• RTCNet, LinkNet HT Distributed I/O

• RTN Gateway

• DVP Digital Valve Positioner

• SPC Servo Position Controller

Woodward GSOV50 Features and Benefits

Features and Benefits

• Special seal design in the main piston valve allows long life and prevents leakage.

• Stainless steel construction ensures valve availability despite corrosive service conditions.

• ANSI Class VI shut-off capability in the reserve flow direction with a pressure differential of 500 psi (3449

kPa).

• Designed for several fuel sources: natural gas, propane, ethane, or methane.

• Closes in <0.100 seconds at 900 psig (6200 kPa).

• Rated at <10 psig (69 kPa) pressure drop at flow of 25.000 lb/h (11.340kg/h)

• Safety Integrity Level: Systematic Capability SC 3 (SIL 3 Capable)

• Up to 50% Hydrogen Compatible.

• Formerly known as the GSOV25-HT

Product Variants

• 24 VDC or 125 VDC Input Voltage Options

• Internal or External Pilot Pressure Options

• Proximity Switch with Normally Open or Closed Contacts

Woodward GSOV50 Fuel Isolation Valve

Description

The GSOV50 fuel isolation valve provides shutdown on a gas turbine by rapidly

halting the flow of gaseous fuel. The supply pressure is used to move a spring

loaded piston in the valve. When the valve is energized, gas pressure drives the

spring-loaded piston open, admitting fuel to the turbine. When the current signal to

the electrical solenoid is interrupted, the spring loaded second-stage piston changes

states to vent off primary control pressure. The main spring then forces the primary

piston to the seal, stopping all flow.

Product Variants

• 24 VDC or 125 VDC Input Voltage Options

• Internal or External Pilot Pressure Options

• Proximity Switch with Normally Open or Closed Contacts

Product Specifications

• Gas Supply Pressure: 100-900 psig (690-6200 kPA)

• Fuel Temperature: -4 to +350 degrees Fahrenheit (-20 to +177 degrees Celsius)

• Ambient Temperature: -4 to +250 degrees Fahrenheit (-20 to +121 degrees Celsius)

• Main Seat Forward Leakage: ANSI/FCI 70-2. Class VI

• Main Seat Reverse Leakage: ANSI/FCI 70-2. Class VI, up to 500 psid (3.448kPA) reverse pressure

differential

• Flange: ANSI 600# RF Flange

Woodward GSOV50 Fuel Isolation Valve

Applications

The Woodward GSOV50 fuel isolation valve is designed to provide extremely fast

shutoff of gaseous fuel flow to an industrial gas turbine engine. Gas flow is stopped

when the valve is closed, with zero leakage from inlet to outlet. The HT version can

withstand higher fuel temperatures and higher back pressures than the standard version.

It is suitable for operation with gas temperatures between –4 and +350 °F (–20 and +177 °C).

The valve can achieve ANSI Class VI shut-off capability in the reverse flow direction with

a pressure differential of 500 psi (3448 kPa).

The normally-closed valve may be used for emergency and normal shutdown

operations. The special seal design in the main piston valve allows long life and

prevents leakage. Stainless steel construction ensures valve availability despite

corrosive service conditions.

This product is suitable for use on industrial turbines in the 10 to 50 MW power

output range with single or multiple combustion fuel manifold systems.

ABB DIS850 Features and benefits

Features and benefits

• Digital input for 2-wire field devices (NAMUR proximity switches and contacts according to EN

60947-5-6)

• Can be used in hazardous areas providing IS signals up to Zone 0

• Channel to channel galvanic isolation

• Configurable software signal filter 0…100 ms

• Protected against wrong wiring

• Diagnostics:

– Loop supervision (open circuit and short circuit)

– Hardware error supervision

– Communication supervision

– Internal power supervision

• Sequence of Events (SoE)

• DIS850 supports both Normally Open (NO) and Normally Closed (NC) 24 V loops

• Single loop granularity – each SCM handles a single channel

• Supports hot swap

• Mechanical locking slider which turns off field device power and/or output before removal

• Field disconnect function which can galvanically separate the field loop wiring from the SCM during

commissioning and maintenance

• All SCMs have electronic current limitation

• Mechanical keying to prevent insertion of wrong module type after commissioning

• 24V DC powered through Modulebus

• Configurable through parameters

• LED indicators on the SCM indicate the operational state of the module

ABB DIS850 Compact Product Suite hardware selector

Select I/O is an Ethernet networked, single-channel granular I/O

system for the ABB Ability™ System 800xA automation platform.

Select I/O helps decouple project tasks, minimizes the impact of

late changes, and supports standardization of I/O cabinetry

ensuring automation projects are delivered on time and under

budget. A Signal Conditioning Module (SCM) performs the

necessary signal conditioning and powering of the connected field

device for one I/O channel.

The DIS850 is a Digital Input Signal Conditioning Module for use in

intrinsically safe applications (Zone 0) supporting 2-wire NAMUR

field devices with Sequence of Events (SOE).

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