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The tube arrangement of the Aalborg AV-6N heating surface ensures easy maintenance and service

Easy to clean

The tube arrangement of the Aalborg AV-6N heating surface

ensures easy maintenance and service. Aalborg AV-6N boilers

can be cleaned during operation reducing the need for engine

shut-down. In addition to standard high-efficient steam soot

blowers, an air-type can also be applied.

Design data

• Engine output: No limit, depending on engine

• Engine fuel type: Light oil, liquid biofuel, heavy fuel oil,

natural gas

• Typical exhaust gas flow: 5–60 kg/s

• Exhaust gas temp.: Standard up to 610 ºC

• Operating steam/water pressure: Typically 5-30 bar(g),

max. 65 bar(g)

• Steam/water temperature: Standard up to 450 ºC

• Natural circulation as standard – forced on special demand

• Pinch point: Typical 10 – 20 ºC (min. 5 ºC, limited by

feasibility only)

Alfa Laval Aalborg AV-6N Unique boiler construction

Unique boiler construction

A unique supporting arrangement without endplates, enhanced

by computerised analyses ensures a vibration and thermal

stress-free boiler structure sustaining even the most demanding

operational conditions of engine-based heat recovery

applications.

Reliable natural circulation

Alfa Laval offers reliable natural circulation solutions as a

standard for steam applications, eliminating the need for

circulation pumps and providing several advantages. These

include enhanced reliability, minimized risk of soot fires, reduced

power consumption, cost effectiveness, fast site installation,

reduced foundation work, minimized piping and cabling, and

a small footprint. Additionally, conventional forced circulation

boilers are also available.

Easy to clean

The tube arrangement of the Aalborg AV-6N heating surface

ensures easy maintenance and service. Aalborg AV-6N boilers

can be cleaned during operation reducing the need for engine

shut-down. In addition to standard high-efficient steam soot

blowers, an air-type can also be applied.

Alfa Laval Aalborg AV-6N Main benefits

Main benefits

• Reduced fuel consumption, leading to remarkable cost

savings and lower CO2 emissions

• Natural circulation: high availability, low operational and

maintenance costs

• Compact heating surface, optimizable for different

applications

• Small water volume inside the boiler allows it to respond

quickly to load changes

• Freedom of scope: shop-assembled, or with maximised

scope for local outsourcing (e.g., insulations, platforms,

inter-connecting pipes etc.)

Boiler design

The boiler’s compact and flexible design, which makes it easy to

install, also allows cleaning during operation, which minimizes

engine shutdowns and increases plant availability.

Designed with extended heating surface, Aalborg AV-6N is

compact and cost-effective. The possibility of cleaning during

operation minimizes the need for engine shutdowns and

increases the overall plant availability.

Natural circulation is used in the standard steam configuration

with resulting advantages for reliability, safety and energy

efficiency, although traditional forced-circulation models are

available if specifically requested.

Alfa Laval Aalborg AV-6N boiler

Introduction

Aalborg AV-6N boiler efficiently recovers waste heat from exhaust

gases, making it ideal for steam and/or hot water production. This

boiler is constructed to recover heat from diesel and gas engines,

gas turbines or other heat sources.

The robust and highly efficient water tube boiler significantly

enhances the overall efficiency of power and industrial plants and

reduce the use of fuel, leading to remarkable cost savings and

lower CO2 emissions.

By utilizing heat energy from engine/gas turbine exhaust or

process industry flue gas that would otherwise be released

into the atmosphere, the Aalborg AV-6N contributes to a more

sustainable operation.

KEBA BL250/B Bus link module

The BL 250/B is a bus coupler of the Kemro-control system

It is used to op-erate modules of the system as decentralized I/O

clusters at other controls.The BL 250/B is connected with a

Host-control or another bus link modulevia K-Net. A maximum of

12 modules can be supplied and operated.

Behavior in case of an error at the BL BL 250/B

If an error occurs during start-up of the BL 250/B, the status LED

will remainon red and/or orange. In this case no K-Net bus traffic

will be possible, themodule must be exchanged.

Error states in the ongoing operation of the BL 250/B are monitored

bywatchdog. If the watchdog is triggered, it will activate a reset on

the BL 250/B and all inputs and outputs of the connected modules

will be reset to theirinitial status. The status LED of the BL 250/B

indicates red, the status LEDsof the other K-Net participants will

indicate green.

KEBA BL250/B Response to module errors

Response to module errors

A module error of one of the connected modules (e.g. HW-defect) is

de-tected by the BL 250/B and a corresponding status message is sent

to thebus master. The error is indicated on the status LED (red)

Behavior at sensor failure on a connected module

A sensor failure on an analog input of a connected module is forwarded

asstatus message to the K-Net master. The status LED of the BL

250/Bre-mains on green.

Key features

• Bus coupler for Kemro-control systems andKeConnect modules

• Supports up to 12 add-on modules

• Addressable K-Net and module addresses viaswitches

• Integrated error detection for K-Bus and moduleerrors

• K-Net interface (RJ45 plug) with 50 Mbit/sbaudrate

• Provides 5 V and 24 V power supply toconnected modules

• Firmware update capability

• Designed for industrial environments (EN 61131-2and UL 508 compliance)

• Protection against reversed polarity, overload,revered feed-in, and short circuit

Lenze controllers provide a powerful, integrated system

Easy to automate

We are motivated and committed to working with you to create the best

possible solution that sets your ideas in motion – regardless of whether you

are looking to optimize an existing machine or develop a new one. We strive to

make things easy and seek perfection therein. This is ingrained in our thinking,

in our service, and in every detail of our products.

Automation

Our central automation systems enable simple integration into production

lines thanks to standard interfaces. In this way, you remain independent and

protect your investment.

The following components form the Lenze approach for a robust and efficient

automation solution:

Controllers

Lenze controllers provide a powerful, integrated system that enables

coordinated multi-axis movements. In addition, the system must be able to

assume the control function of a line process. Our controllers do this and

more effectively and safely.

LENZE Controllers, system components and engineering tools

Controllers

Competitiveness in mechanical engineering is becoming increasingly

challenging due to rising requirements in terms of energy efficiency, machine

intelligence, and market needs, along with a shortage of skilled personnel and

cost pressure. Our controllers with matching system components are facing

up to these challenges and are already equipped for the future.

The EASY Engineering Tools simplify the engineering of the machine and

support the selection of the most suitable controllers, frequency inverters and

motors – energy-efficiently and sustainably.

You can easily call up a lot of information online when selecting a product:

– Use the EASY Product Finder to configure your required version of the

product in next to no time (simply click on the  icon).

– For further technical details such as data sheets, CAD data or EPLAN data,

please contact our support team simply click on the  icon).

LENZE Controllers System components

The following components form the Lenze approach for a robust and efficient

automation solution:

Controllers

Lenze controllers provide a powerful, integrated system that enables

coordinated multi-axis movements. In addition, the system must be able to

assume the control function of a line process. Our controllers do this and

more effectively and safely.

System components

The robust Lenze Web Panels are the ideal visualization solution for carrying

out all settings and monitoring functions directly on the machine.

The I/O system 3000 connected to the controllers via EtherCAT is characterized

by its compact design.

Engineering tools

A holistic concept is crucial for controlling your machine. From planning to

implementation, you make decisions that are important for functions and

efficiency. We support you with our engineering tools.

This means that at Lenze you will find the hardware and software solutions

that are suitable for your application and necessary for future-proof

automation.

Kongsberg K-NAV Radar transceivers

Radar transceivers

The following radar transceivers are available:

X-band

• 3 cm scanner, antenna and turning unit.

• Antenna sizes: 6 or 8 ft. (1.8 or 2.4 m)

• Transceiver configurations: Upmast.

• Power: 10 kW or 25 kW

S-band

• 10 cm scanner, antenna and turning unit

• Antenna sizes: 12 ft. (3.6 m)

• Transceiver configurations: Upmast

• Power: 30kW

Product Features

K-Nav Radar

• Range scales: 11 (0.125 – 96nm)

• Manual/automatic clutter reduction: Yes

• Stern indicator: Yes

• Electronic Bearing Lines (EBL): 2

• Variable Range Makers (VRM): 2

• Parallel index lines: Yes

• Square picture: Yes – 27% larger radar area

• Chart underlay available: Yes

• Target tracking: Up to 100 targets at once

• Target acquisition: Manual or automatic

• Trails (afterglow): Yes

• Maximum target speed: 100 kn relative

• Target tracking range: 24 nm

• AIS targets and information: Yes

K-Nav ECDIS

• Route planning and validation

• Route monitoring

• Radar video overlay from K-Nav Radar

• ”Active lights” support

• Displays up to 100 ARPA tracked targets

• AIS targets and information: Yes

• EBL / VRM

• Echo-sounder monitoring and recording

• Voyage recording and replay

• Navtex interface

• IMO-defined functions

• Type approved

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