Communication module for RTU560 with 32-bit CPU

– 2 serial communication interfaces (RS-232 or RS-485) for remote communication

– 2 Ethernet interfaces (10/100BaseT)

– 1x USB port

– 1x serial peripheral bus

– Battery buffered real-time clock

Applications

The 560CMR01 Communication Unit is one of the CMU modules of the RTU560 product family.

Its main tasks are

– Managing and controlling the I/O modules via the serial I/O bus interface.

– Read process events from the input modules.

– Send commands to the output modules.

– Communicate with the control system and the local HMI system via the serial interface (RS232) and the Ethernet 10/100BaseT interface.

– Communicates with sub-RTUs, IEDs, or multimeter devices via interface (RS485) and Ethernet interfaces.

– Manages the time base of RTU560 product line stations and synchronizes I/O modules.

– Handles the dialog between the RTU560 product line and a web browser through the LAN interface.

Within the RTU560 chassis, the board occupies . www.cniacs.com The communication unit handles communication protocols based on Ethernet and UART characters.

The unit is equipped with a battery-buffered real-time clock (RTC).

The unit is available in two versions:

– R0001: with standard network security

– R0002: with security chip with advanced network security features

Real-time clock to synchronize RTU560 with standard time on GPS satellites

Application

The remote terminal unit RTU560 can be synchronized with time information received from Global Positioning System (GPS) satellites via module 560RCR01.

The RTU560 reads the time and date from the module 560RCR01 and synchronizes its internal time with standard time via minute pulses.

The RTU560 synchronizes its internal time with standard time by means of minute pulses.

Using the module 560RCR01 ensures that process information from multiple end devices, if it contains time information, is synchronized.

Features

GPS signals can be reliably received in the following situations

The antenna is www.cniacs.com mounted in a position where at least one satellite can be received. Under normal conditions

it can receive four satellites. When the

the antenna is mounted on top of a building so that it can “see” most of the sky.

The GPS receiver calculates the position of the satellites as it receives their signals and

synchronizes with the GPS as it receives information from the satellites.

information from the satellites. Once it has calculated its position

it begins to synchronize the RTU by

generating minute pulses and sending the absolute time

absolute time to the RTU560 CPU via the RTU system bus.

The communication unit (CMU) synchronizes itself to the

MIN1 via the leading edge of the minute pulse.

The CMU reads the time and date via the RTU

The CMU reads the time and date via the RTU system bus.

If the GPS signal is interrupted, the clock on the 560RCR01 will continue to operate.

The clock on the 560RCR01 will continue to operate using a high precision quartz clock. The built-in battery allows the

The built-in battery allows the 560RCR01 to continue to operate (≥ 10 years), even when the RTU station is turned off.

Continued operation (≥ 10 years) even when the RTU station is turned off. Upon power-up

The RTU560 enters the valid time immediately.

Real-Time Clock RTU560 Standard Time Synchronization with Longwave Transmitter DCF7

Applications

RTU560 product line units can be synchronized with the standard time of the longwave transmitter DCF77 using the module 560RTC02.

The RTU560 reads the time and date from the module 560RTC02 and synchronizes its internal clock with standard time via minute pulses.

The RTU560 synchronizes its internal clock with standard time by means of minute pulses. The use of the module 560RTC02 ensures that the indications of several end devices are synchronized when they contain time information.

Features

The longwave DCF 77 transmitter can be reliably www.cniacs.com received within a distance of approx. 1500 kilometers from Frankfurt/Main in West Germany, as well as in many parts of Europe.

If the reception level is sufficient, the module 560RTC02 will synchronize with standard time and receive the date and time within three minutes.

The communication unit (CMU) is synchronized with DCF 77 via the MIN1 pulse front. the CMU reads the time and date via the RTU system bus.

In the event of radio interference or DCF 77 interruption, the clock on the 560RTC02 will continue to use a high precision quartz clock. The internal condenser allows the

560RTC02 to continue to control the clock (approximately 150 hours), even when the station is turned off. Upon power-up, the RTU560 will have valid time immediately.

If the DCF 77 signal fails for more than 2.5 hours or the 560RTC02 is not synchronized, the alarm relay contacts close.

In addition to the minute pulse output for RTU560 synchronization, there is also a minute pulse output which is connected to the module via an optocoupler (MIN2).

The time, date and status can be read out every minute via the serial data output interface RS232.

The ABB Air Control Unit (ACU) is a high-performing and costefficient air flow controller for paint applications that is easy to integrate into new and existing installations. This extremely accurate and reliable unit controls air flow, enabling paint atomizers an incredibly fast response time, at an even lower working pressure than existing solutions.

Lightweight and compact, the ACU can be installed directly on the paint robot arm of both IRB 5400 and IRB 5500. As compared to the PPRU which is mounted inside the pneumatic cabinet on the IRB 5500, situated outside the spray booth. 

The new ACU design gives you faster response time plus stable and uniform air flow.

Optimize your paint process with the ACU to get access to all the benefits and significant paint- and energy savings.

Benefits include

Paint savings: 

− Minimized overspray

− Improved paint quality result

Energy savings:

− Lower air pressure

Productivity improvement:

− Reduced stop time

− Increased throughput

Paint savings with IPS

With the new ACU‘s millisecond response time you can now take full advantage of BB’s IPS system, designed to save paint. High acceleration painting robots combined with fast process regulation provide optimum use of paint material. In short, IPS reduces your www.cniacs.com cost to make you more profitable.

Quick and easy replacement 

The ACU replaces MAC-kit PPRU units on S4P, S4P+, and IRC5P paint robots. The replacement may require some adjustments for older generations. The ACU is a plug-andplay solution with pre-calibrated settings, easily fine-tuned or customized, ensuring an extremely accurate and stable overall performance.

Other benefits

− Mounted in the rear part of IRB 5500. near the atomizer

− EX-encapsulation

− Lightweight and compact, can be mounted on all robots

− Less internal pressure drop

− Built-in close loop regulation

− Modular plug-and-play design, easy and quick to install

− Supports ABB‘s StayOnTM and NoPatchTM concept

− Perfect for pattern control in Bell atomizers

− Replaces all previous obsolete control units