Powerful Motion Controller in Small and Simple Package

From complete manufacturing lines to small, automated desktop machines, OEMs want

a controls platform that scales to meet a broad range of requirements. The PCMM™

programmable motion controller delivers a small yet powerful and cost-effective hardware

platform ideally suited for modular or stand-alone machines that want the maximum in

flexibility and performance.

The PCMM controller is programmed using Kollmorgen Automation Suite’s (KAS)

Integrated Development Environment (IDE) and is plug-and-play compatible with

Kollmorgen’s broad range of  motion control solutions.

KAS will help you reduce development time through easy-to-use and

programming interface, built in utilities and configuration screens, and single

click simulation.

Software Features

• IEC 61131-3 programmable automation and motion controller

• EtherCAT master for high-performance motion and device synchronization

• PipeNetwork™ motion engine for visual programming

• Embedded RTOS for guaranteed performance and stability

• Integrated webserver for remote diagnostics and status checking

• Ideal design for modular machines and flexible manufacturing systems

PCMM™ Features and Integration

Hardware Features

• Up to 1.2GHz CPU meets the performance requirements for a broad range of machines

• Up to 32 axes of synchronized path control and 128 axes of coordinated motion

• 100BaseT connection supporting UDP, HTTP, Modbus® TCP, Ethernet/IP™, and PROFINET®

communication to host PLC, computer, or network to easily interface with most manufacturing systems

• Industry-leading cycle times as low as 250 µs

• Alphanumeric display for fast diagnostics and system troubleshooting

• Removable SD memory card for simple backup/restore and file storage

• On-board digital I/O  with support for expansion I/O via EtherCAT

• Compact size reduces cabinet space and cost

System Integration

• Seamless integration with Kollmorgen’s AKD® servo drives, AKM® rotary servomotors , AKI® HMIs, and

AKT® fieldbus I/O modules for complete automation solution

• Network communication via UDP, HTTP, Modbus® TCP, Ethernet/IP™, and PROFINET® for fast

integration into your machine or factory

• Intuitive EtherCAT configuration tools built into KAS IDE simplifies network configuration

• Integrated Kollmorgen Workbench® for rapid servo tuning and machine optimization

Kollmorgen’s next-generation PCMM2G automation controller offers

industry-leading performance and flexibility while supporting all the

standards most third-party automation systems require. For existing PDMM

and PCMM customers, it offers a simple upgrade path with step-by-step

assistance. And as part of the Kollmorgen Automation Suite, PCMM2G offers

the confidence of having fully integrated components and complete-system

validation from one supplier.

High Performance

• One scalable controller for everything from small, simple machine

modules to large, high-complexity environments.

• 1.5 GHz quad core processor, delivering 1.5–3.5 times greater fieldbus

cycle rate performance compared to previous-generation controllers.

• Up to 64 axes of synchronized path motion, including S-curve and

other complex moves, enabling the customer to operate complex

machines with high axis count at full speed.

Simple Usability

• USB slot for removable flash drive to support file management and

backup/restore.

• Uninterruptible real-time clock with battery backup and network

time protocol (NTP) for reliable system synchronization.

• A complete solution with integrated I/O and functional safety modules.

Get simple, validated performance from a single trusted supplier.

Seamless Integration

• 100BASE-T connection supporting UDP, HTTP, Modbus, Ethernet/IP

and PROFINET, with dual Ethernet ports to support configuration

while connected.

• Integrated tools for simple, rapid network configuration, servo tuning

and machine optimization.

Welcome to our newest stepper drive platform. The fi rst drive in the new P8000 series,

P80630-SDN, off ers superior accuracy in a more compact design for stepper motors

operating on DC power at up to 5.5 Arms per phase. It’s ideal for labelers, indexing, CNC,

packaging, pumps and other single- or multi-axis applications requiring low-speed, point

to-point motion control for fi xed loads.

A New Standard of Performance

•   Positional accuracy and repeatability. When using a PMX motor, the P80630-SDN

reliably improves step-angle accuracy compared to previous drives such as the

6410 and P70530.

•   Superior power to size ratio. Compared to the 6410 drive, the new P80630-SDN

achieves 10% greater output current in a 60% smaller package.

•   Smooth motion across the speed range. The P80630-SDN reduces setup time,

optimizing smoothness, torque and precision without the need for electronic

damping control switches.

Simple Drive Setup and Programming

• Save time and simplify setup, with no programming required.

•  Worldwide availability and support for motor/drive selection, sizing and setup.

Versatile Features

•  Conventional single-ended or diff erential step and direction interface

(user-provided pulse train required) or CW/CCW command inputs.

• Dedicated Enable Input and Fault Output for control of the drive’s power stage

and error monitoring.

•  Dip-switch selectable settings for motor phase current, idle current reduction

and step resolution (up to 1/128 microstep)—no programming required.

• Input voltage: 24 to 75 VDC. Phase current: up to 5.5 Arms (7.8 peak).

• CE, RoHS, REACH certifi ed.

Kongsberg Maritime UT design vessel conversions

Cargo conversions

Design options available range from simply rebuilding

the tanks to accommodate a different type of cargo,

through moderate and reversible adaptation, to total

cargo area conversion.

Our conversions are designed with cargo handling

systems and arrangements that ensure efficient and

safe loading and unloading of cargo. There is a high

focus on low acceleration to reduce wave slamming,

improve vessel performance in a seaway, minimise

potential cargo damage and provide optimal living

conditions for the crew.

Focused on safety

Safety is at the forefront of everything we do and our

customers can be assured that all of our conversion

designs include the latest advances in safety

improvement.

As part of the conversion we are able to install

equipment health monitoring solutions that support

safer asset operation.

System conversions

Cost saving, improved fuel efficiency and reduced environmental

footprint

Power and propulsion system re-powering or conversion can assist in

achieving your operational targets to reduce fuel consumption and meet

environmental requirements.

It can also provide improved operational flexibility and increase the

power and capability of your vessels.

Hybrid propulsion solutions

Our hybrid shaft generator (HSG) system is an advanced power electric

system which supplies fixed frequency power to the switchboard even

when the engine RPM varies. This enables much more flexible use of

engine and propeller speed variations. It means that both propeller and

engine efficiencies can be maximised by running them at their design

points. Doing so also helps to reduce exhaust CO2 and NOx emissions.

The HSG system provides efficient operation without compromising

functionality over the vessel’s entire operating profile.

As a dedicated system integrator, we ensure that all proprietary

equipment functions coherently and safely.

Vessel conversions

Moving into a new market

Whether your vessel is a Kongsberg Maritime design

or not we are able to deliver innovative full concept

packages to meet your requirements for value,

functionality and performance.

All vessels are individually re-designed for their

new tasks, based on operational demands along

with classification and overall vessel performance

requirements.

Close cooperation from the start of a project ensures

that consideration is given to all aspects and that our

customers’ valuable experiences become a vital part

of the development of the design.

Customers can benefit from customised tank

solutions, deck design and cargo facilities.

Cost effective and efficient process

For Kongsberg Maritime designed vessels there is no

“discovery phase”. As owners of the original design

drawings and equipment technical specifications

the need to gather information from many different

manufacturers and suppliers is greatly reduced.

Our intimate knowledge of our vessel designs means

that we understand their flexibility and possibilities

for adaptation.

Our expertise in the upgrade or re-use possibilities for

your existing Kongsberg Maritime equipment enables

the most cost effective solutions to be produced. Our

design and engineering teams’ detailed knowledge

of any new equipment added from our extensive

product portfolio means only the minimal number of

engineering hours are required for each re-design.

Our teams of experts can be brought to you anywhere

in the world.

At Kongsberg Maritime we are helping our customers to adapt

and expand their businesses into new and changing markets

by providing innovative conversion and retrofit system solutions,

with deep systems integration, industry leading product quality

and world-class aftermarket support.

Our solutions are based on the latest technology and close customer

cooperation throughout all projects. The result is proven reliability

and operation.

profitability for your Our in-house expertise in all design disciplines,

and a vast range of ship equipment, makes us exceptionally skilled in

balancing all these crucial factors to create an optimised vessel.

Providing complete conversion solutions to meet the requirements of a

changing world and a changing market