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Kollmorgen AKD2G Deliver Peak Performance

Deliver Peak Performance

Provides 3x the continuous current rating for 5 seconds during peak operation—

delivering power when you need it without having to oversize your drive.

More Power for More Applications

• Reduces or eliminates the need to mix and match drives with the increased

24-amp performance.

• Provides configurable options including safety level, I/O, feedback and fieldbus

enable you to configure the drive for your application, eliminating features

you don’t need.

• Includes secondary holding brake and simplified feedback wiring, previously

offered only on the safety level 2 and 3 versions of AKD2G.

• Reduces setup time for feedback wiring by simplifiing grounding.

Kollmorgen Automation Suite™ Motion in Minutes

Kollmorgen Automation Suite (KAS) includes all the software and hardware

you need to bring truly differentiated, high-performance machines to market

faster. KAS has been proven to measurably accelerate development, increase

throughput, minimize scrap and maximize overall equipment effectiveness.

The full KAS suite includes drives, motors, software, and feedback devices to

fully automate and control every axis of your entire application.

What is KAS?

Our premier machine automation solution brings together a highly integrated

and intuitive software programming environment, best-in-class motion

components, SafeMotion™ capabilities, and exceptional co-engineering services

to help you build a highly differentiated machine—and a more profitable business.

For customer after customer, Kollmorgen Automation Suite™ has proven to

dramatically accelerate development time, increase machine throughput, reduce

scrap and increase overall equipment effectiveness (OEE). Kollmorgen Automation

Suite is part of the 2G Motion System that harnesses the full performance potential

of our leading AKM2G servo motors and perfectly matched AKD2G drives designed

to deliver unrivaled power density and control.

Kollmorgen 1G Motion Configured to your needs

Configured to your needs

Engineered to integrate seamlessly and perform reliably. The 1G Motion System provides motors, drives, and cables in one complete system to simplify builds and level up performance.

• AKM motors are available in 8 frame sizes, from 40mm to 260mm, with a wide range of mounting, connectivity, feedback and other options for a high-performing, tailored fit solution.

• AKD drives are available in multiple power ranges, up to 48A continuous, and support various Industrial Ethernet protocols, fieldbus choices and additional options to provide unmatched versatility and compatibility.

• Beyond the core components of the 1G Motion System, Kollmorgen offers perfectly matched accessories, including cables, filters, chokes and more.

Kollmorgen 1G Motion Features for Every Application

Features for Every Application

Our 1G Motion System may be the first generation, but it still offers dependable performance across industries and applications worldwide using proven and mature technology. It brings together a perfect combination of features and options, so you can design, deploy and support your machine with total confidence.

• Exceptional system power density up to 20kW.

• Industry-leading control loops with update rates as fast as 1.25 microseconds.

• Plug-and-play setup allows for faster commissioning.

• More than 500.000 standard system configurations and endless co-engineering capability.

• IP67 Washdown and Food Grade options for our AKM servo motor series.

• Universal certifications for compliance across global markets.

• Backed by Kollmorgen’s co-engineering expertise and lifecycle support.

Kollmorgen 1G Motion System

Kollmorgen’s first generation motion system offers the broadest range of features and options, so engineers can build with confidence. By combining the unmatched configurability of the AKM servo motor and high-performing AKD servo drive, the 1G Motion System is designed to deliver best-in-class performance with the flexibility to meet exact application needs. It comes with Kollmorgen’s most advanced position feedback solution, versatile communication protocols, plug-and-play setup and high-efficiency performance for optimized motion and unrivaled freedom.

Whether adding to new or existing machines, the Kollmorgen 1G Motion System provides an exact-fit and cost-effective solution that combines proven performance, versatility and reliability into one powerful and easy-to-use system. When you want motion fit for your machine without needing customizations or costly upgrades, 1G delivers.

Kollmorgen Essentials™ A quick, confident pathway to market

A quick, confident pathway to market

Our new motion control systemis highly manufacturable at scale, and the most in-demand configurations are always in stock. And with plug-and-play installation, you can more easily engineer a successful machine and bring it to market quickly.

• Curated set of frame sizes and performance specifications. System offerings ranging from 200W to 4000W with ratings optimized for 120. 240. 400 or 480 VAC operation and frame sizes between 58 to 138mm.

• Highly manufacturable at scale. The most in-demand configurations are always in stock. So you can count on assured delivery of the systems you need, in the quantities you need, with short lead times.

• Plug-and-play installation. By default, the servo system is configured to work with Kollmorgen Automation Suite, but you can switch to work with third-party control system architectures using EtherCAT, Ethernet/IP or PROFINET. The new Express Setup feature in our WorkBench software makes setup, configuration and tuning simple, even for engineers with little motion experience. And the full suite of WorkBench tools is also included for more advanced motion programming and tuning tasks.

Kollmorgen Essentials™ Optimized features at an exceptional value

Optimized features at an exceptional value

We recognize that not all axes of servo motion require the same degree of specialization. That’s why we created this new value-driven motion control system — with features optimized to meet the most prevalent application requirements.

• Standard batteryless multi-turn absolute feedback device. Get 24-bit single-turn + 16-bit multi-turn absolute feedback resolution over a proven SFD protocol interface. Complete with energy-harvesting technology to eliminate the cost and complexity of battery backup cables and onboard memory to enable plug-and-play setup for faster commissioning.

• Multilingual industrial Ethernet protocols. One harmonized drive can support practically any customer’s needs, interfacing with any of the industry’s most common communication protocols: EtherCAT®, EtherNet/IP™ or PROFINET®.

 Synchronization capabilities. The Kollmorgen Essentials motion system supports synchronous motion profiles using your choice of EtherCAT®, CIP Sync or PROFINET IRT.

Integrated functional safety features. Protect people, products and equipment with dua-channel STO SIL2/Cat 3 PL d. This feature supports emergency stops and prevents the system from restarting unexpectedly.

Kollmorgen Essentials™ Motion Systems

Get the essential motion control system features and performance you need — plus unprecedented value, rapid delivery and easy setup and configuration. The new Kollmorgen Essentials line delivers complete motion control systems, engineered to help machine designers meet practically any motion requirement and budget with ease and confidence.

With a range of size and performance options to choose from, each motion control system includes: a servo motor offered in eight power ranges; a servo drive designed to work with your choice of the industry’s most widely used Industrial-Ethernet control systems as well as with the full line of software and hardware solutions in the Kollmorgen Automation Suite; a cable in a choice of lengths, featuring single-cable power/data technology to simplify setup; and optional accessories including regen resistors, line filters and spare drive-side connectors.

Woodward Stop/Ratio Valve Operation

Stop/Ratio Valve Operation

The Gas Stop/Ratio Valve actuator is controlled by an electronic servo-control system (not included),

which compares the demanded and actual valve positions. The control system modulates the input

current signal to the electrohydraulic servo valve to minimize the positioning system error. See Figure 1-2

for a functional schematic of the single acting actuator.

Hydraulic oil enters the actuator via a removable element filter with integral high P indicator and is

directed to a four way, electrohydraulic servo valve used in a three-way configuration. The PC1 control

pressure output from the servo valve is directed to the top of the hydraulic piston. When the force

exerted by the hydraulic pressure exceeds the force of the opposing loading springs, the output piston

extends, rotating the valve in the opening direction.

A trip relay valve assembly is interposed between the electrohydraulic servo control valve and the servo

output stage. Loss or reduction of the externally supplied trip signal pressure causes the trip relay valve to

shift position. This connects the upper cavity of the actuator piston to the hydraulic drain. The force

supplied by the return springs pushes the actuation rod up, rotating the valve to the closed position.

Two redundant LVDT position feedback transducers are also mounted within each actuator. An optional

third LVDT is available on the 6” and 8” stop/ratio actuators only. The LVDT sensor cores and support

rods are connected to the main actuator output rod by a coupling arrangement guided on a bushing. This

guide bushing maintains LVDT alignment to minimize core damage due to sliding wear and the

associated loss of sensing accuracy.

Woodward Optimum control of the gas turbine requires

Optimum control of the gas turbine requires that the actuator and valve accurately and quickly track the

demand signals transmitted by the control. The stop/ratio valve has been designed to provide output

forces that exceed the opening and closing requirements with some margin. The additional margin helps

ensure that the system moves rapidly even under service conditions where the valve has been

contaminated or worn. The hydraulic trip relay valve has been selected to provide high operating force

margins, high flow capacity, and to ensure the desired closure rate of the valve under trip conditions.

By using a long actuation rod between the hydraulic cylinder and the valve lever arm, the side-loading

forces on the actuator shaft and seals are greatly reduced, decreasing the wear between sliding parts,

and increasing the useful service life of the system. The ample distance between the wetted heavy-duty

linear slide rings within the stop/ratio valve accommodates any remaining side load. These provisions

provide extended service life even in severe service conditions.

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