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Allrounder for machine automation

The c-line family offers the right device series for practically all drive tasks

and motor variants. The basis of all drive controllers is identical.

Fast installation and smooth commissioning with preset motion solutions,

even with third-party motors, is a matter of course.

Flexible adaptations to the motion task are possible with the PLC without

additional costs. The integrated CANopen field bus and the wide range of

options ensure perfect integration into the automation solution.

Your benefits at a glance

• Wide power range (2 A-210 A, 375 W-110 kW)

• Wide mains voltage range (24 V-48 V DC, 1×230 V AC, 3x400V AC)

• Closed- or open-loop motor operation and device variants

• Integrated mains filter and 24 V supply

• STO safety technology

Safety technology

The axis controller provides scalable integrated safety technology. In the standard model the

functions STO (Safe Torque Off) and SBC (Safe Brake Control) are available. The expanded,

optional “functional safety” forms, together with the central safety control FSM, a system for

axis monitoring connected via EtherCAT. This can include safe and non-safe encoders and

encoder combinations (HIPERFACE DSL®, SinCos, resolver, TTL and HTL) that are evaluated

directly on the axis controller.

Field bus

The D3-DA 3xx axis controllers are designed for operation on the EtherCAT CoE field bus system.

Bus cycle times of a minimum of 125 µs can be configured. Operation on alternative field bus

systems such as Powerlink or PROFINet is also possible. In operation, service and diagnostics

access is by tunnelling via the central controller (EtherCAT EoE). For this purpose the controller

must support the routing function for TCP/IP communication via EoE (Ethernet-over-EtherCAT).

Digital inputs are available for axis related functions, such as limit switch or reference mark

evaluation.

Central supply

D3-DA 3xx axis controllers are supplied with power and auxiliary power via a central supply

unit D3-DP 30x.

The number of axis controllers that can be arranged beside a supply unit is dependent on

the power (power supply and auxiliary power supply) required for the application and must

be taken into account during the project planning of the multi-axis system.

A maximum of 8 axis controllers (corresponding to a maximum of 24 axes) can be operated

on a supply unit. With the aid of the expansion module, a second row can be established and

in this way the number of axis controllers expanded.

Safety technology

The axis controller provides scalable integrated safety technology. In the standard model the

functions STO (Safe Torque Off) and SBC (Safe Brake Control) are available. The expanded,

optional “functional safety” forms, together with the central safety control FSM, a system for

axis monitoring connected via EtherCAT. This can include safe and non-safe encoders and

encoder combinations (HIPERFACE DSL®, SinCos, resolver, TTL and HTL) that are evaluated

directly on the axis controller.

Comprehensive performance scaling

The drive system KeDrive D3 offers axis controllers as single-axis, double-axis

and triple-axis controllers in a power range up to 250 A for optimal system design.

Cost-effective drive systems for 4 axes (3 + 1), 5 axes (3 + 2), 6 axes (3 + 3)

or more can therefore be combined without problems and that not only for a

specific sector, as the control technology meets the highest requirements even

applications in the machine tool industry are possible. Due to the innovative usage

of technology, the control performance also remains identical independent of

the number of drive controller axes. Thanks to the development of a special drive

ASIC, consistent performance from single-axis to triple-axis controllers is realised.

There are also no restrictions on the usage of different encoder technologies, as proven

interfaces such as resolver, sine/cosine, HIPERFACE® or EnDAT are available along with

the latest one-cable solutions to the servomotor.

Highlights

// High-efficiency drive with 2.000 Hz output frequency

// Liquid cooled

// No sinusoidal filter needed

// Integrated DC power supply for external components

// Integrated mains monitoring

// Two independent 150 kW power stages

ServoOne TL 300 kW

General technical data

Your added value through highly integrated high-speed

technology for sophisticated processes.

For over 50 years, the drive specialist KEBA has stood for reliable and

innovative high-speed drive technology, which is used as standard in a

wide variety of applications in the form of over 100.000 solutions installed

worldwide.

KEBA is one of the pioneers on the market, particularly in the field of

multilevel technology, and can draw on many years of expertise. This

enables highest efficiency and compact system solutions without

additional filters.

Highlights

// High-speed drive with 2.000 Hz output frequency

// Active Frontend with integrated LCL and mains filter

// Input & Output in multilevel technology

// Integrated motor filter

// Liquid cooled

// Integrated display for commissioning & diagnosis

ServoOne TL 50 kW

General technical data

Your added value through highly integrated high-speed

technology for sophisticated processe

For over 50 years, the drive specialist KEBA has stood for reliable and

innovative High-speed drive technology, which is used as standard in a

wide variety of applications in the form of over 100.000 solutions installed

worldwide.

KEBA is one of the pioneers on the market, particularly in the field of

multilevel technology, and can draw on many years of expertise. This

enables highest efficiency and compact system solutions without

additional filters.

High-performance servo controllers for sophisticated solutions

The modular design of the ServoOne product family guarantees its optimal

integration into your machine process at all times. A fine-tuned single-axis

system that covers all applications in a broad performance spectrum.

Whether using high-speed field bus communication with the central multi-axis

machine controller or distributed Motion Control intelligence in the drive controller,

ServoOne excels at both.

Your benefits at a glance

• Rated current: 4 – 450 A

• Overload factor: up to 300 %

• Cooling methods: Air cooling up to 170 A / liquid cooling from 16 to 450 A

• Optional integrated braking resistors: air-cooled up to 32 A / liquid-cooled up to 450 A

Powerful control engineering for your machine

• High sampling frequency up to 16 kHz for optimal motor control

• Predictive feed-forward control structures for precise path accuracy

• Filter for damping of mechanical vibrations

• Correction of encoder errors using the patented GPOC method

• Compensation of motor torque-ripple and friction torque

• Correction of mechanical spindle errors

• Automatic commutation finding for synchronous motors without absolute value encoder

• Sensorless control of synchronous motors

Powerful control engineering for your machine

• High sampling frequency up to 16 kHz for optimal motor control

• Predictive feed-forward control structures for precise path accuracy

• Filter for damping of mechanical vibrations

• Correction of encoder errors using the patented GPOC method

• Compensation of motor torque-ripple and friction torque

• Correction of mechanical spindle errors

• Automatic commutation finding for synchronous motors without absolute value encoder

• Sensorless control of synchronous motors

Safety

Integral part of the ServoOne servo controller

• Flexible and reliable programming of the safety application

• Safety sensors can be connected directly to ServoOne

• Safe cross communication

• Optional safe monitoring of external axes (SS1. SS2. SLS)

Function packages

The controllers of the ServoOne product range can be ordered with specially customized

function packages. They are then equipped with extended software and, if applicable,

hardware. The iPLC function package can be combined with other function packages.

Hydraulic function package

The servo hydraulic system (‘servo pump’) combines the advantages of an electric servo

system with the power density of a hydraulic drive. The servocontroller of the pump motor

provides the closed-loop control of the hydraulic state variables (pressure, flow rate, cylinder

position if applicable).

HF function package (high frequency)

The HF function package is perfectly suited to spindles and turbo machines. Its main

characteristics include the maximum rotating field frequency of 1600 Hz with selectable

switching frequencies up to 16 kHz and adapted control structures.

iPLC function package – IEC 61131 programming

The IEC 61131 programmable iPLC shares the ServoOne micro controller platform with

the drive controller. This allows optimal access to all system and control parameters

as well as interfaces.

Field bus diversity

This product range provides a flexible integration into control and automation engineering.

ServoOne offers a wide range of different field bus systems.

• RealtimeEthernet-based communication interfaces such as:

EtherCAT, Sercos III, PROFINET IRT or PowerLink

• Tried-and-tested field bus interfaces such as CANopen based on the DS301/DSP402 profiles

and PROFIBUS DPV1 round out the ServoOne field bus portfolio.

ServoOne Junior

High-performance servo controller for the lower end of the performance range

Optimized for the lower end of the performance range, the ServoOne Junior servo controller

comes with all the technology features of the ServoOne product family. The full functional

compatibility and handling of the servo controllers within the ServoOne family is always

guaranteed.

ServoOne Junior easily bridges the gap between cost-optimization, minimal size and maximum

functionality. The integration of high-speed field bus systems and latest encoder interfaces

guarantees future-proof flexibility. Extensive motion control functions provide a wide range

of possible solutions.

• 3 – 8 A rated current at 1/3 x 230 V AC

• 2 – 16 A rated current at 3 x 400 – 480 V AC

• Overload capacity up to 300 %

Maximum applicability

Built-in iPlc

Integrated programmable single-axis positioning and sequence control

• Customer-specific adaptation of the controller to the required motion

• Quick on-site adjustment if requirements change

• Programming in IEC 61131-3 languages

• Programming system CODESYS 3.x