Category: Honeywell

Introduction

Honeywell continues to enable customers to take advantage of state of the

art control system technology while protecting their intellectual property investment.

Honeywell’s on process incremental upgrade to Experion LCN modernizes

the control system infrastructure and enables the Industrial Internet of

Things (IIoT by Honeywell). Existing control strategy, field terminations,

applications, history and graphics can be retained allowing users to focus

on high value improvements.

This strategy maintains safe and reliable controls while modernizing and

evolving with the most advanced technologies. It keeps established, reliable

systems running longer, extends uptime, and preserves investments in

hardware and network infrastructure.

Challenges

In an uncertain global economy, every manufacturer is under growing

pressure to reduce costs while improving performance.

Plants running the TotalPlant™ Solution (TPS) system need to avoid

obsolescence by employing modern technology. TPS introduced in 1998.

helped establish open plant automation with a host of advanced

applications. However, its users are now dealing with compliance issues

related to new safety regulations, as well as increasing system support challenges.

UDC2800 DIN Controller

The Universal Digital Controller (UDC) 2800 provides a cost-effective solution with enhanced display,

faster configuration, more accurate, and easy-to-use temperature control and heat treatment

What Is It?

The UDC 2800 is the next generation of panel-based temperature controller.

It’s more connected, more accurate, faster and more efficient, delivering improved performance and a lower cost of ownership.

With Bluetooth and remote connectivity, app-based configuration and a full-color TFT screen it’s an easy to use,

powerful solution for single loop control of furnaces, ovens, boilers, heaters, environmental chambers, cookers, dryers and freezers.

How Does It Work?

The UDC2800 delivers 0.15% accuracy and a market-leading scanning speed of 100ms to capture

trends quickly and enable users to achieve their targeted temperature profile.

It supports up to 64 setpoints segment and four PID sets, with RTD, TC, mV, mA, RH, carbon and oxygen inputs as standard, as well as two universal analogue inputs.

UDC2800 can meet the needs of even the most complex operations.

The controller is ASM2750F aerospace standard compliant as well as NEMA4X for food and beverage wash downs. 

The controller is a single solution upgrade from both UDC2500 and UDC3200 controllers with a single solution for simpler maintenance,

stock management and orders. It’s also entirely backwards compatible, retaining the same 1/4 DIN form factor,

terminal arrangement and back panel as previous models.

What Problems Does It Solve?

The UDC2800 is a single solution for efficient and accurate temperature control to meet regulatory requirements,

optimize performance, ensure product quality and minimize waste.

Built on QMR technology:

Safety Manager™ is based on reliable Quadruple Modular Redundancy (QMR™) diagnostic technology and 2oo4D architecture.

QMR increases system flexibility, enhances diagnostic messaging, and increases system fault tolerance for critical applications.

This technology enables Safety Manager to handle www.cniacs.com multiple system failures to meet the needs of critical control applications.

In addition, Safety Manager is the cornerstone for integrating SIL (Safety Integrity Level) rated sensors and valve actuators in the field.

This ensures effective deployment of safety instrumented functionality for complex and hazardous processes.

Whether it’s integrating SIL1-2 safety transmitters (ST3000 and STT250) or safety valve positioners to enhance safety and field asset management, Safety Manager is the perfect enabler for Safety Instrumented Systems (SIS).

Benefits:

Simplified engineering and design efficiencies – Simplified safety network design

Enhanced system reliability and robustness – utilizes Design for Six Sigma (DFSS) and IEC 61508 standards

Improved process availability – uninterrupted operation during system degradation with QMR technology

Improve O&M performance – unify critical process data and control information for seamless access

Protect investment – facilitate migration from FSC to QMR safety technology

Comply with safety standards – equip industries with SIL3 safety-compliant tools, hardware and software throughout the life cycle of the installation

The IO modules utilize European standard sized instrumentation cards.

The module front panels are 3 HE (3U) high and 4 TE (4 HP) wide. Each IO chassis holds 18 IO modules.

All IO modules have standard 32-pin DIN 41612F connectors.

All IO chassis are equipped with an IO backplane with mating 32-pin connectors and key coding to prevent incorrect insertion of IO modules.

Safety Manager offers a wide range of digital and analog inputs and outputs with different characteristics to meet the needs of a variety of field devices.

Table 12 on the next page lists the available inputs and outputs for the Safety Manager.

Key Features

The 5701 Series Control System is part of the 57 System family and is designed to monitor and control field installed industrial gas detectors.

The key features of the system are as follows.

Provides up to 16 gas detection channels in a standard 19” subrack using a 3U card format.

Provides up to 8 gas detection channels in a 3U card format in a half 19” subrack.

Racks are available for both front and rear wiring.

Simple field connection for wires up to 2.5mm2.

Single channel operation mode for high integrity systems.

Channel control cards are removable and do not www.cniacs.com interfere with other wiring.

Catalytic bridge or 4 – 20mA input.

Optional alarm switching relay output.

Multi-alarm modes for master, zone and voting alarms.

UP, DOWN, STEL and LTEL / RATE alarm outputs.

Update alarms for single or multi-channel alarms.

Remote inhibit and reset inputs.

Relay output on and/or off delay.

Selectable 0 – 20mA or 4 – 20mA isolated monitor outputs.

Easy calibration and operation with dedicated engineering card.

EMC compliant.

Architecture

The system consists of a single 1” (2.54 cm) wide board mounted in a ruggedized rack designed for European style cabinets.

Two rack widths are available:

a. 19-inch with 17 card slots for up to 16 channel control cards and one engineering card.

b. Half 19 inches with 9 card slots for up to 8 channel control cards and 1 engineering card.

Each subrack contains one engineering card and one DC input card to form the rack system.

The system is designed to accommodate different customer wiring configurations, and for this reason, the control functions are separated from the relays and field wiring connections.

Introducing:

Honeywell Safety Manager™ is a reliable and highly complete safety system tailored for critical control applications.

It is an integral part of Honeywell Experion™ PKS and integrates seamlessly into PlantScape and can also operate autonomously.

Safety Manager is the foundation of functional safety, ensuring the well-being of individuals, plant assets and the environment while optimizing plant continuity.

Safety Manager is a user-programmable, modular, microprocessor-based safety system capable of performing a wide range of high integrity process control and safety instrumentation functions, including:

High integrity process control

Burner/boiler management systems

Process protection and emergency shutdown

Turbine and compressor safety protection

Fire and gas detection systems

Pipeline monitoring

Enhanced business results:

Safety Manager™ is an evolution of the proven Fail Safe Controller (FSC®) safety system platform that has been globally recognized for more than 15 years.

It embodies proven technology backed by Honeywell’s two decades of expertise in process safety management. This includes the integration of process safety data, applications, system diagnostics and critical control strategies.

Safety Manager is designed to enhance business performance, improve process safety and protect plant assets and people.

The safety system is seamlessly integrated with the Experion™ Process Knowledge System (PKS) into a single architecture, providing an excellent opportunity to improve safety and process availability.

Experion PKS ensures unparalleled connectivity between processes and business operations, optimizes workflows, simplifies maintenance tasks, enhances safety management, and frees personnel from manual tasks.

Key Features

The 5701 Series Control System is part of the 57 System family and is designed to monitor and control field installed industrial gas detectors.

The key features of the system are as follows.

Provides up to 16 gas detection channels in a standard 19” subrack using a 3U card format.

Provides up to 8 gas detection channels in a 3U card format in a half 19” subrack.

Racks are available for both front and rear wiring.

Simple field connection for wires up to 2.5mm2.

Single channel operation mode for high integrity systems.

Channel control cards are removable and do not interfere with other wiring.

Catalytic bridge or 4 – 20mA input.

Optional alarm switching relay output.

Multi-alarm modes for master, zone and voting alarms.

UP, DOWN, STEL and LTEL / RATE alarm outputs.

Update alarms for single or multi-channel alarms.

Remote inhibit and reset inputs.

Relay output on and/or off delay.

Selectable 0 – 20mA or 4 – 20mA isolated monitor outputs.

Easy calibration and operation with dedicated engineering card.

EMC compliant.

GENERAL

The Yamatake Honeywell EC7895A and RM7895 is a microprocessor based integrated burner control for automatically fired gas, oil, or combination fuel single burner applications. The RM7895 consists of the Relay Module. Subbase, Amplifier and Purge Card. Options include Keyboard Display Module, Personal Computer Interface, DATA CONTROLBUS MODULE™, Remote Display Module, and COMBUSTION SYSTEM MANAGER™ Software.

The EC7895 and RM7895 are programmed to provide a level of safety, functional capability and features beyond the capacity of conventional controls.

Functions provided by the EC7895 and RM7895 include automatic burner sequencing, flame supervision, system status indication,system or self-diagnostics and troubleshooting.

FEATURES

• Safety features:

— Airflow switch check.

— Closed loop logic test.

— Dynamic AMPLI-CHECK®.

— Dynamic input check.

— Dynamic safety relay test.

— Dynamic self-check logic.

— Internal hardware status monitoring.

—Tamper resistant timing and logic.

• Access for external electrical voltage checks.

• Application flexibility.

• Communication interface capability.

• Dependable, long-term operation provided by microcomputer technology.

• First-out annunciation and system diagnostics provided by a 2 row by 20 column Vacuum Fluorescent Display (VFD) located on the optional Keyboard Display Module.

• Five (LEDs) for sequence information.

• Interchangeable plug-in flame amplifiers.

• Local or remote annunciation of EC7895 and RM7895 operation and fault information.

• Nonvolatile memory; EC7895 and RM7895 www.cniacs.com retain history files and sequencing status after loss of power.

• Remote reset (optional).

• Report generation (optional).

• Selectable recycle or lockout on loss of airflow.

• Selectable recycle or lockout on loss of flame.

• Shutter drive output.

• Burner controller data (optional):

— Flame signal strength.

— Hold status.

— Lockout/alarm status.

— Sequence status.

— Sequence time.

—Total cycles of operation.

—Total hours of operation.

—Fault history providing for the six most recent faults:

• Cycles of operation at the time of the fault.

• Fault message and code.

• Hours of operation at the time of the fault.

• Sequence status at the time of the fault.

• Sequence time at the time of the fault.

FEATURES

• Safety Features:

— Interlock check.

— Dynamic Ampli-Check™.

— Closed loop logic test.

— Dynamic input check.

— Dynamic safety relay test.

— Dynamic self-check logic.

— High Fire Purge Switch test (EC/RM7850A).

— Expanded safe-start check.

— Internal hardware status monitoring.

— Low Fire Start Switch test (EC/RM7850A).

— Tamper-resistant timing and logic.

• Ignition attempts: 1 or 5. Selectable by model number.

• Access for external electrical voltage checks.

• Application flexibility.

• Microcomputer technology allows dependable, long-term operation.

• First-out annunciation and system diagnostics provided by a 2-row by 20-column vacuum fluorescent display (VFD) located on the KDM (optional). Text readout available in English, Spanish, Portuguese, French, German, Japanese (Katakana), Chinese, and Italian languages.

• Five sequence information light emitting diodes (LEDs) with symbols for Power, Pilot, Flame, Main, and Alarm (see Fig. 1).

• Five-function Run/Test Switch.

• Interchangeable plug-in flame amplifiers.

• Non volatile memory; EC/RM7830A, EC/RM7850A retain history files and sequencing status after the loss of power.

• Remote reset (subject to application approval; optional).

• Remote mounting of KDM (subject to application approval).

• Burner control data available on the optional KDM:

— Flame signal strength.

— Hold status.

— Lockout/alarm status.

— Sequence status.

— Sequence time.

 — Total cycles of operation.

 — Total hours of operation.

 — Fault history providing the six most recent faults:

 • Cycles of operation at the time of the fault.

 • Fault message and code.

 • Hours of operation at the time of the fault.

 • Sequence status at the time of the fault.

 • Sequence time at the time of the fault.

 — Diagnostic information:

 • Device type.

 • Flame amplifier type.

 • Flame failure response time (FFRT).

 • Manufacturing www.cniacs.com code.

 • On/off status of all digital inputs and outputs.

 • Selected prepurge time.

 • Software revision and version of relay module and optional KDM.

 • Status of configuration jumper.

 • Status of Run/Test Switch.

Honeywell Honeywell OEP Control Keypad 51402497-200 is part of Honeywell’s Distributed Control System (DCS).

used in industrial automation. This keypad has a variety of functions and features that provide operators with the ability to control and monitor industrial processes.

Features of the Honeywell Honeywell OEP Control Keypad 51402497-200 include:

DURABILITY: This keypad is manufactured using high-quality materials and components for high durability and stability, allowing it to operate stably for long periods of time in harsh industrial environments.

Ease of Programming and Maintenance: The keypad features an easy-to-use programming language and graphical interface for engineers to program and maintain.

Meanwhile, the keyboard also has a remote programming and maintenance function, which makes it easy to carry out remote debugging and maintenance.

Multiple Input/Output Interfaces: The keypad www.cniacs.com has multiple input/output interfaces, which can be connected to a variety of sensors and actuators to realize reliable communication with industrial equipment.

Strong compatibility: The keypad can be integrated with various Honeywell DCS systems and other industrial automation equipment to realize more complex control and monitoring tasks.

In conclusion, Honeywell Honeywell OEP Control Keyboard 51402497-200 is reliable in industrial automation,

stable operating equipment, widely used in the control and monitoring of various industrial processes and equipment.

Honeywell DCS system includes several models, the following are some common models:

Alcont: Alcont is one of Honeywell’s DCS systems designed for controlling, measuring, monitoring and integrating industrial businesses and manufacturing plants.

Each generation of Alcont can be easily integrated with Experion technology.

ExperionLS: ExperionLS provides reliable, flexible and easy-to-operate distributed control systems (DCS) for small and medium-sized manufacturing companies.

ExperionPKS: ExperionPKS is Honeywell’s high-performance DCS system designed for demanding industrial applications for large, complex process installations.

PlantScape: PlantScape is Honeywell’s next-generation process control system designed to provide a single-tier solution for large and medium-sized industrial facilities.

TDC3000: TDC3000 is Honeywell’s early DCS system with mature technology and stable performance.

TPS: TPS is a high-performance DCS system from Honeywell for demanding control and monitoring tasks in a variety of industrial areas.

Honeywell DCS system has the following characteristics:

High reliability: Honeywell DCS system adopts a decentralized control structure, which disperses system control functions over multiple computers.

Fault-tolerant design ensures that computer failure will not result in the loss of other system functions.

In addition, each computer in the system undertakes a task and uses a dedicated computer with a specific structure and software to realize the functions to be realized.

This increases the reliability of each computer in the system.

Openness: The Honeywell DCS system adopts an open, standardized, modularized and serialized design.

Each computer adopts LAN communication to realize information transmission. When system functions need to be changed or expanded, the

When system functions need to be changed or expanded, newly added computers can be easily connected to or removed from the system communication network, with little or no impact on the work of other computers in the system.

Flexibility: Honeywell DCS systems can be configured with hardware and software based on different process applications.

Determine the measurement and control signals and the connection relationship between them, select the applicable control algorithm from the control algorithm library, the

And call the basic graphics from the graphics library to form a variety of monitoring and alarm images to facilitate the formation of the required control system.

Easy Maintenance: Honeywell DCS systems are characterized by simple and convenient maintenance of small or miniature dedicated computers with a single function.

When a component or computer fails, it can be replaced online without affecting the operation of the entire system in order to quickly clear the fault.

Coordination: Honeywell DCS systems transmit a variety of data between workstations via a communications network and share and coordinate information across the entire system to accomplish the overall function and optimization of the control system.

Complete control functions: Honeywell DCS system has rich control algorithms, integrating continuous control, sequence control and batch control.

It can realize control functions such as serial, www.cniacs.com feed-forward, decoupling, adaptive and predictive control, etc., and can easily add the required special control algorithms.

Powerful computing capability: Honeywell DCS system adopts high-performance microcomputer processing capability.

It can not only realize the control of complex regulating circuits, but also the rapid control of switching quantities.

Rich communication interfaces: Honeywell DCS system has a variety of communication interfaces, such as serial communication, Ethernet communication and Profibus communication.

It can exchange data and work together with other industrial automation equipment.

Powerful expansion capability: Honeywell DCS systems can be integrated with other intelligent devices to realize more complex control and monitoring tasks.

In short, Honeywell DCS system is characterized by high reliability, openness, flexibility, easy maintenance, coordination, and complete control functions.

It can provide reliable, stable and efficient control and monitoring solutions for industrial automation.