Function
CC-UPTA01 is a single channel pass through module which allows direct connectivity between Safety System or Safety
field terminals (both live & return) and the field device. This module does not require external power to operate.
Features
• Single channel Pass Through Adapter
• 2 wire AI/AO/DIL/DO/DOL
• System powered field I/O
• HART Pass Through
• Interface with conventional Series C IOMs, Universal IO and Universal Safety IO Module
Function
CC-USCA01 is a back plane assembly which can accommodate 16 signal conditioning modules. Field side terminals of
each channel is provided with integrated fuse and knife disconnect function. The safety system side interface is provided
through a single System Integration Cable (SIC) which connects all 16 channels. CC-USCA01 is DIN rail mountable.
Features
• Integrated fuse and disconnect function for field side interfaces
• Fuse blown indication for field side fuses
• Disconnect function with current measurement terminals
• 2 wire or 3 wire interface towards field for each channel
• 24V DC power with LED indication
• System Integration Cable (SIC) for 16 channel system side interface
• Screw less assembly to the base plate
• Compatibility with Honeywell IO families: Series C module, Universal IO, Universal Safety IO
• Analog Output Barrier Adapter – FC-UGAO01 is a single channel analog output barrier module, for Intrinsically
Safe Analog Output devices. Output side interfaces with the field device in a non-Safe zone and the input side gets
connected to the USIO module of the safety system. This module does not require external power to operate.
• Digital Input/Output Barrier Adapter – FC-UGDA01 is a single channel digital input or output barrier module, for
Intrinsically Safe Digital Input or Output devices. Output side interfaces with the field device in a non-Safe zone and
the input side gets connected to the USIO module of the safety system. This module does not require external
power to operate.
• Universal IS Signal Conditioning Assembly – CC-UGIA01 is a backplane assembly which can accommodate 16
IS barrier modules. Field side terminals of each channel is provided with integrated fuse and knife disconnect
function. The safety system side interface is provided through a single mass termination cable (SIC) which connects
all 16 channels. CC-UGIA01 is DIN rail mountable.
• Universal Signal Conditioning High Current Assembly – FC-USCA01 is a backplane assembly which can
accommodate 16 signal conditioning modules for high current applications. Field side terminals of each channel is
provided with integrated fuse and knife disconnect function. The safety system side interface is provided through a
single mass termination cable (SIC) which connects all 16 channels. FC-USCA01 is DIN rail mountable.
Universal Signal Conditioning Assembly CC-USCA01
• Analog Input Adapter, type Sink – FC-UAIS01 is a single channel analog input module which supports source type
sensors. This module does require an external power to operate. This gets connected to the UIO module of the
safety system.
• Digital Namur proximity switch Adapter – FC-UDIN01 is a single channel digital input module for digital proximity
switches. Output side interfaces with the field device and the input side gets connected to the UIO module of the
safety system. This module does not require external power to operate.
• Digital Namur safety proximity switch Adapter – FC-UDNS01 is a single channel digital input module for digital
safety proximity switches. Output side interfaces with the field device and the input side gets connected to the UIO
module of the safety system. This module does not require external power to operate.
• Analog Input Barrier Adapter – FC-UGAI01 is a single channel analog input barrier module, for Intrinsically Safe
Analog Input devices. Output side interfaces with the field device in a non-Safe zone and the input side gets
connected to the USIO module of the safety system. This module does not require external power to operate.
• Digital Output Relay Adapter – FC-UDOR01 is a SIL 3 Normally Open single channel relay output module for low
voltage applications. Contact side of the relay interfaces with the field device and the coil side gets connected to
safety system. This module does not require external power to operate.
• Digital Output Relay Adapter F&G – FC-UDOF01 is a SIL 3 Normally Open single channel relay output module for
low voltage applications. The adaptor is capable to drive high current field devices. Contact side of the relay
interfaces with the field device and the coil side gets connected to safety system. This module does not require
external power to operate.
• Analog Input Adapter, type 3 wire – FC-UAIA01 is a single channel analog input module which supports three wire
sensors. Only if used in 3-wire mode, this module requires an external power to operate. This gets connected to the
UIO module of the safety system.
Functions
• Universal Signal Conditioning Assembly – CC-USCA01 is a backplane assembly which can accommodate 16
signal conditioning modules. Field side terminals of each channel is provided with integrated fuse and knife
disconnect function. The safety system side interface is provided through a single mass termination cable (SIC)
which connects all 16 channels. CC-USCA01 is DIN rail mountable.
• Universal Pass Through Adapter – CC-UPTA01 is a single channel pass through module which allows direct
connectivity between safety system field terminals (both live & return) and the field device. This module does not
require external power to operate.
• Digital Input with 5K resistor Adapter – FC-UDI501 is a single channel digital input module with a 5K resistor for
digital input devices without EOL. Output side interfaces with the field device and the input side gets connected to
safety system. This module does not require external power to operate.
• Digital Input Relay with 5K resistor Adapter – FC-UIR501 is a single channel relay input module with a 5K
resistor for wet contact applications. Coil side of the relay interfaces with the field device and the contact side gets
connected to safety system. This module does not require external power to operate
Features
Universal Marshaling Solution provides standardized marshalling for central and distributed installations using signal
conditioning assemblies. The signal conditioning assemblies handle 16 I/O’s including disconnect, fusing as default, and
when needed signal conditioning adapters (SCA) including isolation, intrinsic safety, relay, and other functions can be
plugged in optionally. The SCA supports standardized cabinet assembly and wiring configurations without the need for
custom wiring..
The unique features of UMS include:
• Three level flexible field terminations are provided to cater to various field wiring
requirements.
• The Signal Conditioning Adapters are plugged into the USCA to eliminate the
need for a separate installation of isolators, relays, signal converters and barriers.
• USCA has integral (optional) fuse and knife disconnect for easier plant installation
and maintenance.
• D-Sub connector is provided on the USCA for interfacing with the IOTA.
• Field power is supplied through the USCA via the system integration cable (SIC)
from the Safety IOTA.
• Optional power connector is provided to supply power to the active signal
conditioning adapters.
• Optional 16 plug and play Signal Conditioning Adapters.
• Vertical mounting for more effective wiring since most field wiring applications require entry from the top or bottom of
the cabinet.
• An LED for a quick visual cue to draw the Maintenance Technician’s eye to important status information of relay and
active signal conditioning adapters.
IO FTA
The FTA module for IO converts input field signals to values appropriate for the Safety Manager input module being used,
or converts Safety Manager output module signals to values that can be used in the field.
For this conversion, the FTA can be used in combination with an input conversion module or an output conversion module.
FTA modules are available in widths of 70 mm (2.76 inches) or 109 mm (4.29 inches) and in lengths of 90 mm to 300 mm
(3.54 inches to 11.81 inches), depending on the FTA type.
The modules are mounted on standard DIN EN rails (TS32 or TS35 x 7.5).
The FTA may contain electronic circuitry to convert standard Safety Manager signals into specific signals with characteristics required by the field device.
When connected to the Safety Manager IO module, all FTAs use the standard system interconnect cable FS-SIC-0001. field cables are connected to the terminals.
Communication FTAs
FTAs used for communication purposes are connected to a channel of the Universal Safety Interface (USI).
All Safety Manager IO modules are galvanically or optically isolated between the external and internal power supplies.
Safety IO modules are available for safety circuits up to SIL3 and SIL3.
Safety modules can also be used in control applications to provide Safety Manager diagnostics and fault reporting with or without automatic fault isolation.
(The automatic fault isolation feature is configurable).
Field Interface
Safety Manager™ uses Field Terminal Assemblies (FTAs) and internal cables to connect IOs and communication channels to field terminals.
Two communication FTAs are available:
– Ethernet FTA, UCOM-HSE, or SDW-550 EC are available:
– Automatic switching of the 10Mb/100Mb Ethernet interface.
– The Universal FTA, DCOM-232-485. provides an Ethernet FTA, UCOM-HSE, or SDW-550 EC.
– RS232
– RS485
Cabling
System Interconnect Cables (SIC) connect field signals to IO modules.
Depending on the type of SIC cable, an FTA is required to establish the connection.
Benefits:
Simplified engineering and design efficiencies – Simplified safety network design
Enhanced system reliability and robustness – utilizes Design for Six Sigma (DFSS) and IEC 61508 standards
Improved process availability – uninterrupted operation during system degradation with QMR technology
Improve O&M performance – unify critical process data and control information for seamless access
Protect investment – facilitate migration from FSC to QMR safety technology
Comply with safety standards – equip industries with SIL3 safety-compliant tools, hardware and software throughout the life cycle of the installation
The IO modules utilize European standard sized instrumentation cards.
The module front panels are 3 HE (3U) high and 4 TE (4 HP) wide. Each IO chassis holds 18 IO modules.
All IO modules have standard 32-pin DIN 41612F connectors.
All IO chassis are equipped with an IO backplane with mating 32-pin connectors and key coding to prevent incorrect insertion of IO modules.
Safety Manager offers a wide range of digital and analog inputs and outputs with different characteristics to meet the needs of a variety of field devices.
Table 12 on the next page lists the available inputs and outputs for the Safety Manager.