Category: Industry Trends

Big Performance, Micro Package.

The P5000 is a compact micro-stepping stepper drive optimized for high system

performance with Kollmorgen’s industry leading POWERMAX II stepper motors. It is

an impressive yet simple addition to the Kollmorgen stepper drive family.

Optimized. Smooth. Compact.

Pairing a stepper system doesn’t get any easier! The P5000 and Kollmorgen

stepper motors are meant to be together. With easy access smoothing and profile

potentiometers for optimized performance.

Features

• Current output from 0.7-3.5 A peak; DIP switch selectable in 0.2 Amp increments

• Bus Voltage 20-75 Vdc

• Wave matching via potentiometers for Kollmorgen motors to provide optimal performance for the

Kollmorgen Stepper Motor Families.

• All Inputs and Outputs are Optically Isolated

• Command Source from External Step and Direction Inputs or Internal Velocity Controlled Oscillator

(VCO); DIP switch selectable

• External Single-Ended Step and Direction Command

• Disable Input

• Fault or Enable Output

• VCO Mode

• VCO allows for velocity control via 2 seperate potentiometers

for CW and CCW rotation and a third potentiometer for acceleration.

• CW Jog Input

• CCW Jog Input

• Run/Stop Input

• Run/Stop Output

• CW Speed trimpot

• CCW Speed trimpot

• Accel/Decel trimpot

• Pulse Multiplier smooths micro-stepping*

• Idle Current Reduction; DIP switch selectable

• Compensation for mid-range instability*

• RoHS & CE certified

• UL pending

Features

P80630-SDN:

Single 24-75VDC power supply input required

Bipolar chopper drive for superior current regulation and low ripple current

Conventional Step and Direction interface. User provided pulse train to rotate the motor

Dedicated inputs for Step, Direction (CW/CCW) and Enable

Dip-switch selectable settings. No programming required!

Idle Current Reduction to reduce motor heating during dwell or when holding a load

Microstepping resolution up to 25.600 steps/revolution

Motor Phase Current up to 5.5 Arms/phase to pair with widest range of Kollmorgen motors

Fault Protection:

Thermal Protection (Over-Temperature)

Over-Current

Over/Under Bus Voltage

Short Circuit (Phase-to-Phase or Phase-to-Ground)

CE, RoHS, REACH certified

P80360 Drives:

100-240VAC, single-phase power supply input required.

Dual STO Channels (SIL3/PLe).

Mandatory 24VDC power supplies required to operate the drive.

(-ECE Version) EtherCAT subordinate drive using CANOpen over EtherCAT (CoE) conforming to DS402 standard

Optional Kollmorgen Studio Software (free download in Software tab) for motor setup, parameterization and debugging. EtherCAT Master may be used as well.

(-R4E Version) Programmable drive with Modbus RS485 RTU onboard

Uses Kollmorgen Space Software (free download in Software tab) for motor setup, parameterization and programming

4 Digital Inputs – user programmed

5-24V, PNP/NPN/Line-Driver

3 Digital Outputs – user programmed

24V PNP

Microstepping resolution up to 51.200 steps/revolution

Motor Phase Current up to 3.0 Arms/phase

Closed Loop Position Control capable

5V Incremental AB(Z) Encoder only

Open Loop Stall Detect capable without encoder

Fault Protection:

Thermal Protection (Over-Temperature)

Over-Current

Over/Under Bus Voltage

Short Circuit (Phase-to-Phase or Phase-to-Ground)

UL, CE, RoHS, REACH certified

The P8000 Stepper Drive Series is Kollmorgen’s latest flagship stepper drive platform. These drives offer expanded output current ranges and functionality that enable our customers to use a wider portfolio of Kollmorgen stepper motors. They are ideal for labelers, indexers, CNC machines, packaging machines, pumps and other applications requiring low-speed, point-to-point motion control for fixed loads. Currently available for AC and DC operation, these drives are designed to power 2-phase hybrid stepper motors.

P80630-SDN

Superior Power-to-Size ratio. Compared to the 6410 drive, the new P80630-SDN achieves 10% greater output current in a 60% smaller package

P80360 Family

Minimize Errors with Closed-Loop Position Control. The P80360 drives features Closed Loop Position Control when using an incremental encoder. Allowing users to actively track and correct for position errors, minimizing the risk of scrap and potential equipment damage.

Solve Difficult Motion Challenges With Full Programmability. The P80360-R4E drive utilizes our Kollmorgen Space software to offer programming capability ranging from simple point-to-point movements to complex, linked motion sequences. The versatility and functionality of this software allows user to eliminate the need for an external PLC or indexer for single-axis motion control, which reduces the overall system cost.

EtherCAT Capable. The P80360-ECE drive features an EtherCAT communication interface that supports Cyclic Synchronous Position (CSP), Cyclic Synchronous Velocity (CSV), Profile Position, Profile Velocity and various Homing modes. With this portfolio addition, users can now integrate the P80360 stepper drive into existing EtherCAT ecosystems enabling real-time control for increased throughput and machine capability.

Based on Kollmorgen’s innovative P8000 platform, the P80360 stepper drive offers

superior smoothness and accuracy for motors running on AC power at up to

3.0 ARMS per phase. Features include closed-loop position control and full

programmability for servo-like control. The P80360 drive is ideal for use in labelers,

indexing tables, CNC machines, XYZ gantry systems such as 3D printers, packaging

machines, medical lab equipment, pumps, and many other applications requiring

simple point-to-point movements as well as linked motion sequences.

Minimize Errors with Closed-Loop Position Control

• Minimize scrap and the risk of equipment damage using encoder feedback to

correct for position overshoot and undershoot errors.

• Compensate for compliance due to gearing, couplings and heavy or variable loads.

• Improve motor efficiency by drawing only the current necessary to move the load,

saving energy and reducing dissipated heat.

Solve Difficult Motion Challenges with Full Programmability

• Create motion and linked motion sequences with ease via the intuitive graphical

user interface and programming language, reducing overall setup time.

• Potentially eliminate the need for external PLCs or indexers for single-axis motion

control, reducing overall system cost.

Reduce Setup Time

•  Get your machine up and running faster with the Motor Wizard feature included in

Kollmorgen Space software, requiring only input of the initial profile velocities and

acceleration times when used with Kollmorgen motors.

The S600 Series of digital servo drives operates directly from 230 to 480 VAC

lines and provides output current of1.5 to 20 Amps RMS/phase, continuous.

Intelligent positioning capabilities include speed profiles, register control,

jolt limiting, daisy-chained tasks, absolute and relative tasks, and several types

of reference traverses. These drives are supported for existing customers only.

For new applications, please contact your Kollmorgen team for the best product fit.

Features

• CE, UL, cUL

• Directly on grounded 3~ mains, 230V … 480V AC

• Output current 1.5A to 20A

• Braking resistor integrated up to 20A

• Mains filter integrated up to 20A, all shield connections directly at the amplifier

• When using the servo amplifiers in residential areas, this product may cause

high-frequency interference. Additional filtering has to be provided by the user.

• Fits up to 20 A in 300 mm switch cabinets

• Operation via PC with setup software

• Interfaces for stepper motor control, master-slave operation, electronic gearing integrated

• Position controller with memory for 255 motion blocks integrated.

Intelligent positioning:

 speed profiles

 registration mark control

 jolt limiting

 chained motion tasks

 absolute and relative positioning

 various homing modes

• Encoder emulation selectable incremental or absolute

• Multi Feedback System:

• Resolver up to 36-pole

• ComCoder

• Incremental or Sine Encoder with Hall

• Sine Encoder with EnDat/HIPERFACE/BISS

• Sine Encoder without data track

• Incremental Encoder AquadB

Features

• CE, UL, cUL

• Operation directly from grounded 115 to 480 VAC, 3-phase, 50-60 Hz lines

• Output current: 1.5 to 10 Amps RMS/phase, continuous

• With integral AC line filter, all shield connections terminate directly to the amplifier

• DC-link circuits can be connected in parallel

• Fully programmable via RS232 interface

• EtherCAT® and CANopen bus communication onboard

• Optional SERCOS II, DeviceNet, SynqNet, Profibus, or PROFINET RT

• Easy setup using a Windows-based graphical interface

• 230 V type suitable for 200 mm switchgear cabinets

• Interface integrated for stepper controllers, master-slave operation and electronic gearing

• Integrated position controller with memory for 300 intelligent positioning tasks, including:

• Speed profile

• Register control

• Jolt limiting

• Daisy-chained tasks

• Absolute and relative tasks

• Several types of reference traverses

• Motion Control and Soft-PLC integrated

• Encoder emulation: choose incremental (A quad B, dec./bin.) or absolute (SSI, Gray/bin.)

Compatible with a wide range of feedback options:

• Single Cable Feedback SFD3 and Hiperface DSL

• Resolver, up to 36 poles

• ComCoder

• Incremental or sine encoder with Hall sensor

• Sine encoder with EnDat/HIPERFACE/BISS

• Sine encoder without data

• Incremental encoder A quad B

S300 Series digital brushless servo drives are compact, easy-to-use and extremely versatile.

The small footprint saves space in the switchgear cabinet, and with its wide-ranging

connectivity options the S300 may be the only drive family you need.

These drives work with our best-in-class rotary servo motors and linear positioners to

provide a single, high-performance solution for a wide variety of applications.

Features

• CE, UL, cUL

• Operation directly from grounded 115 to 480 VAC, 3-phase, 50-60 Hz lines

• Output current: 1.5 to 10 Amps RMS/phase, continuous

• With integral AC line filter, all shield connections terminate directly to the amplifier

• DC-link circuits can be connected in parallel

• Fully programmable via RS232 interface

• EtherCAT® and CANopen bus communication onboard

• Optional SERCOS II, DeviceNet, SynqNet, Profibus, or PROFINET RT

• Easy setup using a Windows-based graphical interface

• 230 V type suitable for 200 mm switchgear cabinets

• Interface integrated for stepper controllers, master-slave operation and electronic gearing

• Integrated position controller with memory for 300 intelligent positioning tasks, including:

• Speed profile

• Register control

• Jolt limiting

• Daisy-chained tasks

• Absolute and relative tasks

• Several types of reference traverses

• Motion Control and Soft-PLC integrated

• Encoder emulation: choose incremental (A quad B, dec./bin.) or absolute (SSI, Gray/bin.)

Compatible with a wide range of feedback options:

• Single Cable Feedback SFD3 and Hiperface DSL

• Resolver, up to 36 poles

• ComCoder

• Incremental or sine encoder with Hall sensor

• Sine encoder with EnDat/HIPERFACE/BISS

• Sine encoder without data

• Incremental encoder A quad B

The S700 is a digital servo drive with extended functionality that is ideal fo

complex drive tasks. It incorporates onboard Ethernet connectivity for use

 with EtherCAT® and SynqNet™, and the optional MMC memory card enables

parameter records and firmware to be easily backed up in the field.

A Safe Torque Off function is standard. Single Cable feedback with both SFD3

and Hiperface DSL is also supported.

Features

• CE, UL, TÜV safety tested

• Operation directly from grounded 110 to 480 VAC, 1 or 3-phase, 50 to 60 Hz lines

• Models with maximum continuous output current from 1.5 to 72 Amps RMS/phase

• Safe Torque Off (STO) function onboard

• EtherCAT® and CANopen bus communication onboard

• Legacy bus support including PROFINET, DeviceNet, PROFIBUS DP, SERCOS II and RS232

• Single Cable Feedback SFD3 and Hiperface DSL

• Slot for MMC memory card for backup and copy of parameters and firmware

• Optimized resolver interface

• Autotuning

• Cogging suppression

• Fastest feedback evaluation on the market

Benefits

• High-speed current, speed and position control result in higher machine cycle rates

• IEC 61131 macro programming language inside makes motion flexible

• Multi-interface and multi-feedback features provide compatibility with all standard

controllers and feedback systems, reducing the need to stock multiple drive types

• Onboard EMC filters and integrated power supply and brake resistor enable smaller

switchgear cabinets

• Memory card for parameter and firmware updates, autotuning features and connectors

for all connections facilitate faster setup

More Confident Engineering

Engineer your machine with confidence that it will perform to your highest expectations

for motion power, precision and SafeMotion functionality.

• Count on Kollmorgen support to help you design and build a successful machine and

keep it reliably productive, anywhere in the world.

• With our global footprint of manufacturing, design, application and service centers,

you always have dependable supply, engineering assistance and support. So you can

design, build, and go to market with assurance of superior performance and reliability.

• Beyond the 2G Motion System of motor, cables and drives, Kollmorgen also offers

perfectly matched accessories, including filters, chokes, HMIs and more. By choosing

Kollmorgen, you can be sure all components work seamlessly together to create an

ideal motion system.