Category: Industry Trends

Monitor More Machines in Less Time Using True

Four-Channel. Using a triaxial accelerometer, the AMS

2140 simultaneously collects vertical, horizontal, and

axial readings on a bearing. Place the sensor on the

measurement point, press the button, and when collection

is complete move on to the next bearing. Data collection

time is reduced by as much as 50% compared to other

vibration collectors. Faster data collection translates into

less time in harsh or hazardous environments, more

machines monitored, and more time dedicated to higher

value tasks like analysis and diagnostics.

 Perform additional advanced

diagnostics and deeper dive diagnostic tests using four

channel collection. With four-channel monitoring, you

will gain additional data and diagnostic tools to help

you identify the root cause of your toughest equipment

problems. 

The Four-Channel Advantage

While the AMS 2140 is available in single and dual channel

options, it is the four-channel option that delivers the most

advantages to a predictive maintenance program. The

AMS 2140 is one of the fastest collectors in the industry

when collecting a measurement point. With four-channel

capabilities, speed through the data collection route is

increased even more. And unlike other four-channel units

on the market, the AMS 2140 delivers all four channels

when you need them the most – critical equipment startup

and troubleshooting diagnostics.

Having the information you need for advanced diagnostics

faster allows you to move more quickly towards identifying

machinery faults or determining if it is safe to continue

startup of turbo machinery.

• Includes new PeakVue Plus technology for earliest and simplest indication of bearing

degradation and severity

• Ergonomically designed to make long days in the field easier

• Four-channel data collection, vibration

analysis, balancing and motor diagnostics in a single unit

• Monitor a broad range of machinery from variable speed equipment, complex

gearboxes, high speed compressors and sleeve bearing turbo machinery

• Pre-configured analysis experts to easily test and diagnose your toughest issues

• Transfer data easily to and push updates from AMS Machine Works software

In addition to providing fast, actionable information, an effective solution must take advantage of modern

communication and interface innovations that make tasks easier and more intuitive.

Emerson’s AMS 2140 Machinery Health Analyzer was designed specifically with these goals in mind.

Upload route data and corrective maintenance jobs from the field to AMS Machine

Works for analysis and reporting or push updates to AMS 2140 units in the field using

assisted smart routes.

Alerts generated in AMS Machine Works can be exported automatically to AMS Optics where they are

combined with alerts from other monitored plant assets to provide a unified view of your plant’s health.

Together, the AMS 2140 and asset performance management tools deliver

the predictive intelligence necessary for increasing availability and reliability in the plant.

Versatile advanced diagnostics improve machine health

The AMS 2140 offers the industry’s most complete set of features to quickly and accurately assess the health of rotating machinery.

Even the most complex machinery in your facility. With the AMS 2140

You can perform single-, dual-, or quad-channel vibration analysis, cross-channel analysis, transient analysis, structural analysis, balancing, and motor monitoring.

The analyser’s embedded intelligence guides you through advanced diagnostic tools, providing pre-configured menus and preset technology settings.

Troubleshooting documentation in the AMS 2140 helps with initial analysis, and AMS Suite integrates with the analyser for more in-depth analysis of data.

Take only one tool to the field

When you head out to the field on a collection mission, you don’t want to have to carry multiple tools.

The AMS 2140 provides you with a single platform that enables you to perform a wide range of machine health tests.

Balancing, temperature trending, and motor diagnostic functions coexist with vibration analysis tools.

Data from all of these tests is loaded into a database that allows you to trend the data from the various tests.

This gives you a more complete picture of the machine’s condition and predicts when corrective maintenance is required.

The AMS 2140 is suitable for a wide range of rotating equipment, including variable speed machines, complex gearboxes,

low speed equipment, turbomachinery, sleeve bearings, gearboxes, and more.

equipment, turbomachinery, sleeve bearing machinery and reciprocating compressors.

Accessing the Console.

Secure Shell (SSH) and serial connections are provided using a USB-C cable (except for the RM2040).

The Advanced Configuration menu includes a handful of settings that allow you to customise

the switch for your specific use case while conforming to the requirements of the DeltaV Regional Control Network.

SSH communications provide a secure connection to the switch console.

Encryption in SSH communications provides additional security for switch operation

and maintenance by protecting user credentials and preventing interception.

Full range of switch hardware configurations.

The new generation of DeltaV network switches offers a wide range of hardware solutions.

From 30-port rackmount units to ffxed-port DIN-rail switches, DeltaV network switches meet a wide range of network requirements.

The extensive line of DeltaV Smart Switches is all you need to implement a complete DeltaV control network.

Emerson provides full support. As an Emerson product, these DeltaV network switches are fully supported by Emerson when used in a DeltaV network.

Improved performance.

The switching ASICs used in these new products offer new capabilities

such as increased network buffers, the ability to process/forward/filter packets

based on more L2 address information such as IP addresses, UDP or TCP ports, and a non-blocking architecture.

and non-blocking architecture, in addition to more powerful CPUs for control plane and management operations.

Plug and Play Installation.

The new generation of DeltaV Smart Switches feature a

DeltaV-compatible setup that installs out of the box into a compatible DeltaV network.

They require no user configuration to fully support DeltaV network communications.

NDCC ensures that the configuration of all Smart Switches on the network remains consistent,

so you never have to worry about misconfigurations affecting network performance.

Plug and Play requires that any existing switch or network device be configured for 100/1000 full-duplex communication or auto-negotiation.

Auto-lock prevents unauthorised network connections.

Disabling unused network connections is a security “best practice” that helps you comply with factory security policies.

With the switch’s built-in one-click lockout feature, you simply click a button in the DeltaV Network Appliance Command Centre application to

to automatically lock all unused network ports on your system. Easily protect your network from intrusion.

The port locking algorithm has been enhanced to allow locking of multiple daisy-chained DeltaV nodes,

as well as detection of new nodes within dynamically determined uplink ports.

You can also configure the switch to ignore lockdown commands on specific switch ports if the application requires it.

For example, a port connected to a virtualised host server to allow DeltaV VMs to move between hosts.

Benefits

Enhanced security.

The new generation of DeltaV Smart Switches is based

on a more powerful hardware and software platform with an increased focus on security.

The new hardware features powerful CPUs for control plane and management operations.

The software has many new features such as role-based access,

secure user and password management, brute force attack protection, audit trails and user-readable event logs.

There is also a new HTML5 web interface that can be accessed through the Network Device Command Centre,

making it easy to upgrade the switch software.

The next-generation switch also offers more flexible configuration options.

Fully managed by DeltaV.

The DeltaV Switch Commissioning application automatically

discovers the switch in the Network Device Command Centre

(formerly the Smart Switch Command Centre) when the switch is started.

Network addresses are automatically assigned by DeltaV DCS or by

the user when installed in a DeltaV 2.5 network (new in DeltaV v13.3).

Simply provide the switch name and description and select a few setup parameters

and the switch will begin reporting. A serial connection is no longer required to configure the switch.

Automatic reporting of network alarms and diagnostics to DeltaV workstations.

Operators and maintenance stations will automatically receive device alerts that indicate abnormal network communications.

The DeltaV Network Device Command Centre application provides an interface for

diagnosing and troubleshooting network problems.

All of this is built-in, eliminating the need for third-party applications for network monitoring.

The Perfect Upgrade Path

Emerson’s RX3i gives you a simple migration path from the 90-30 Series,

90-70 Series, and RX7i Series legacy systems in a fast, hassle-free upgrade program.

RX3i allows you to reuse 90-30 series modules on RX3i backplanes, so you can upgrade your I/O system without having to mess with wiring or buy I/O modules.

As a result, you can upgrade your I/O system without messing with wiring or buying new I/O.

Upgrading to the RX3i improves integrated Ethernet and modern USB communications for serial or memory stick.

With a smaller form factor, greater capacity, and speeds more than 100 times faster than traditional control devices, the RX3i is an easy, cost-effective way to upgrade.

Protect your investment without disruption. Upgrades take hours, not days!

High Availability

Eliminate process disruption with RX3i I/O. In addition to providing high performance in simplex configurations,

the RX3i is available in high-availability configurations for maximum reliability.

It supports Ethernet Global Data (EGD) and PROFINET System Redundancy (PNSR).

With gigabit speeds and bufferless switching, choose RX3i High Availability to avoid unexpected failures and costly downtime.

Ruggedized connector terminals

In the RX3i series, all I/O modules are equipped with removable terminal blocks for easy commissioning and maintenance.

This emphasis on ease of use is also reflected in the range of wire gauges supported.

Depending on the terminal type selected, the wire gauge range is 0.081mm2 – 1.5mm2 (28 – 14AWG) solid or stranded wire.

Both spring-loaded and cassette modules are available for your preferred connection method.

Both low and high density terminals support Terminal Block Quick Connect (TBQC) and positive retention

to ensure wiring stability and a consistent commissioning experience.

View Problems in Real Time

The system comes with ATG View, a mobile application that receives data from the CSI 6500 ATG via Ethernet and/or a wireless router.

Authorized users can view protection status and health data from anywhere

on the plant’s Wi-Fi network, either from a PC or a device of their choice.

Supported devices include Apple iOS and Android phones and tablets.

The ATG view allows reliability professionals to see the overall health of the system,

alarm status, external inputs such as bypasses and outputs such as trips and whether they are active.

The CSI 6500 ATG displays all available information for critical devices, such as primary values,

trending data, status data, and predictive data (e.g., PeakVue values).

Studies have shown that repairing a machine after it has failed is 50% more costly

than predicting failure and planning for the cost of repair.

For users whose budgets are not large enough to purchase both a protection system and a predictive system,

obtaining predictive data from the protection system is an incremental step toward improving insight into the health of assets.

ATG View provides asset health information to users anywhere in the plant network.

Familiar Features

System setup is accomplished through Machine Studio configuration software.

The user interface has a similar look and feel to other Emerson software modules, making it familiar and easy to use.

Familiar and easy to use. While connected, users can access integrated predictive features.

OPC server helps you integrate with third-party systems

For easy integration with third-party systems, the CSI 6500 ATG is the first protection

system to include a secure embedded OPC UA server.

The CSI 6500 ATG system meets traditional API 670 certification and is certified

for installation in demanding environments that require Class 1 Div2/ATEX Zone 2 certification.

Studies have shown that repairing a machine after it has failed is 50% more costly

than predicting failure and planning for the cost of repair.

For users whose budgets are not large enough to purchase both a protection system and a predictive system,

obtaining predictive data from the protection system is an incremental step toward improving insight into the health of assets.

ATG View provides asset health information to users anywhere in the plant network.