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Woodward The EM-80 and EM-300 actuators have different position-sensing systems

The EM-80 and EM-300 actuators have different position-sensing systems. Both

systems use the same hollow shaft resolver, producing a sine and cosine wave

output with an overall accuracy of 12 arc-minutes. This resolver is mounted at the

rear of the motor and looks at the relative position of the motor shaft.

The EM-80 uses only the resolver since the 1:7 gear ratio within the gearbox

allows full stroke of the actuator output flange with less than one full revolution of

the motor shaft.

The EM-300 has a 1:20 gearbox ratio to achieve the required torque output.

Because of this, the motor shaft rotates more than one full revolution to achieve

full stroke. To ensure proper position indication over the full range, a 10-turn

potentiometer is added behind the resolver to supply a coarse position signal

from which the correct rotor revolution is deduced. The same resolver as used on

the EM-80 gives the accurate position within that revolution.

Woodward EM-80/-300 System Description

EM-80/-300 System Description

The EM-80/-300 system consists of an actuator, a driver, an AC line filter

(required for marine TN/TT only), and interconnection cables.

The EM-80 and EM-300 are all-electric actuator systems that provide a nominal

40° of actuator output rotation. Each system consists of a three-phase brushless

ac motor which drives a high-precision planetary reduction gear box. A dedicated

driver controls the actuator position.

Actuator

The actuator is available in two versions, offering two work output levels, EM-80

and EM-300. Both versions use the same three-phase brushless AC motor.

The difference in output is achieved by the use of two different gearboxes. The

EM-80 uses a single-stage planetary 1:7 gear ratio, while the EM-300 uses a

two-stage planetary 1:20 gear ratio.

The motor–gearbox combination comes assembled on a mounting bracket with a

fixed hole pattern. Although the EM-300 is longer than the EM-80. both use the

same mounting hole pattern, allowing the actuators to be interchangeable.

The output flange provides an easy mounting surface for a variety of lever

configurations, and is equipped with a rugged pointer and scale for quick output

position reference while working on the prime mover. A breakaway extension and

two stop pins form a simple means of detecting whether the actuator has been

driven outside its operating boundaries.

Woodward EM-80/EM-300 Actuator System

Introduction

This manual covers components of the EM-80/-300 Actuator System and does

not include operating instructions for the prime mover or the driven devices or

processes. For information about other Woodward products used in conjunction

with the EM-80/-300. please refer to the specific Woodward documentation

supplied with each product.

For specific operating information such as start-up, shutdown, and the prime

mover’s response to signals from the Woodward control, refer to the prime mover

manufacturer’s manual.

Description of Components

The EM-80/-300 system provides an all-electric actuation system for various

prime mover control applications.

The system is intended for use on large diesel, gas, and gasoline engines, and

on all types of turbines, to control the position of the engine fuel racks, turbine

fuel racks, turbine and turbocharger variable geometry, and to perform timing

control.

The EM Driver controls the EM-80/-300 Actuator position proportional to a

position demand signal received from a controlling device. The EM-80/-300

Actuator consists of a high-performance three-phase brushless ac motor that

drives a precision planetary gearbox.

Honeywell ControlEdge™ How Does It Work?

How Does It Work?

ControlEdge provides an IIoT-ready open platform, enabling users to better leverage

data across their assets. Interoperable multi-level and multi-platform open

communication provides flexible and scalable design, enabling standardization with

less hardware.

A common HMI for PLC and Experion means fewer operator and engineering stations,

less hardware and wiring, reduced IT licensing, and less training with a common

operator interface.

Embedded cyber security helps improve compliance and availability and reduce risk.

Features include secure boot to prevent uploading of unauthorized software, a built-in

firewall, and a certified secure development lifecycle to ensure security is built in from

the start.

The PLC is part of the ControlEdge family of controllers providing unprecedented

connectivity through all levels of process and business operations. It is one of the

first controllers supporting Honeywell’s IIoT-ready initiative.

ControlEdge PLC Users benefit from an easier configuration, efficient operations,

and reduced maintenance as the PLC helps liberate plant personnel from manual

processes. Its use of OPC UA protocol and its built-in cyber security enable smooth

integration to a range of instruments, equipment, and software. By offering

Universal I/O, ControlEdge provides remote configuration and late design change

flexibility for improved project implementation as part of our LEAP™ project

execution methodology.

Honeywell ControlEdge™ PLC Modular Controllers

What Is It?

The PLC is part of the ControlEdge family of controllers providing unprecedented

connectivity through all levels of process and business operations. It is one of the

first controllers supporting Honeywell’s IIoT-ready initiative.

ControlEdge PLC Users benefit from an easier configuration, efficient operations,

and reduced maintenance as the PLC helps liberate plant personnel from manual

processes. Its use of OPC UA protocol and its built-in cyber security enable smooth

integration to a range of instruments, equipment, and software. By offering

Universal I/O, ControlEdge provides remote configuration and late design change

flexibility for improved project implementation as part of our LEAP™ project

execution methodology.

What Problems Does It Solve?

Honeywell can serve as your single vendor for all automation needs, including DCS,

PLC,SCADA, Field Device Manager for asset management, and an HMI panel PC –

all with seamless integration and support.

• Faster system setup, testing, and troubleshooting

• Flexible and scalable design

• Standardization with less hardware

• Investment protection and easier maintenance

• Built-in cyber security

• Seamless support

• Reduced cost over the lifecycle.

Honeywell CONTROLEDGE PCD Compact, Cyber Secure Control System

MULTI-PROTOCOL SUPPORT IN

ONE PLC CONTROLLER

Easy and seamless system integration of up to 14

communication interfaces. Users have full freedom to

combine various protocols via IP and serial ports – such as

OPC-UA, Modbus, and Profinet. Users can also integrate

custom specific protocols by the application program.

ENCRYPTION KEEPS YOUR DATA SAFE

Supports Micro SD cards up to 32GB, providing

large storage for user data such as trend logs, alarm

and event history, as well as any other information

generated during operation. The encrypted file system

protects the data against unauthorised access.

COMPATIBLE WITH PCD3 I/O SYSTEM

Full compatibility to PCD3 I/O system provides a robust

and reliable operation. PCD3 I/O modules come in cassette

form with more than 35 I/O modules available with

different functionalities supported in local and remote I/O

configuration via Ethernet network.

Honeywell CONTROLEDGE PCD DESIGNED FOR CRITICAL APPLICATIONS

DESIGNED FOR CRITICAL APPLICATIONS

The Honeywell ControlEdge™ PCD provides redundancy,

cybersecurity and high-level language programming, and is

compatible with PCD3 I/O. Its operating system, which includes

all application and communication programmes, is signed and

encrypted, allowing operators to prevent unauthorised access to the

process-control system. The ControlEdge PCD is programmable

according to the IEC 61131-3 industrial standard for application

development and supports all languages outlined therein.

POWERFUL AND EFFICIENT ENGINEERING

High-level language programming in accordance with

IEC 61131-3 provides greater flexibility. It allows the

access to a large community of developers, whose

published solutions can be reused with greater ease.

REDUNDANCY

High system reliability and process availability enabled

by redundant PLC controller and communication

network. Redundant CPU configuration available

in separate chassis avoiding any single point failure

scenario, keeping the operation running continuously.

PLC FOR CYBER SECURE APPLICATIONS

Based on industrial automation standard ANSI ISA

62443. its built-in security features ensure a secure

connection to the Internet and Cloud, all while encrypting

the transfer and storage of data. Furthermore, it

relies on modern role-based user management.

Honeywell M6410A, M7410F Non-Spring Return Cartridge Globe Valve Actuator

Cartridge Globe Valve Actuators are small electric actuators for individual

room control that provide floating or modulating control of V5852. V5862

two-way or V5853. V5863 three-way valves.

Features & Benefits:

• Suitable for controllers providing floating or modulating signals.

• Magnetic coupling for torque limitation independent of voltage supply and

self-adjustment of the close-off port.

• No mounting tools required.

• Small size allows installation in limited space of fan coil units, induction units,

and small reheaters or recoolers.

• Visual position indication (red pin).

• M6410A1029 and M7410F1000 provide 40.5 lbf stem force for 1/2 and 3/4

inch V58 Cartridge Globe Valves.

• M6410A3017 and M7410F3006 provide 67.5 lbf stem force for 1 and 1-1/4

inch V58 Cartridge Globe Valves.

Certifications:

• Flammability Rating UL94V-5V

Honeywell ControlEdge™ HC900 Process and Safety Controller

How Does It Work?

The modular, scalable ControlEdge HC900 process and safety controller

is available in three rack sizes and three CPU performance levels to

handle a wide range of automation requirements, providing users the

flexibility of starting with what they need, and then expanding as desired.

Its Windows-based designer software operates over Ethernet, making it

easy to configure the logic controller and operator interface.

The touchscreen operator interface and user-friendly custom displays

enable streamlined, intuitive operation, help eliminate errors, and provide

improved data access and process supervision. This logic controller includes

a selection of controller CPU modules, multiple I/O rack sizes and multiple

local or remote I/O racks per system that provide flexibility. The logic controller

also provides superior PID loop control and more robust analog processing

than most logic controllers without compromising on logic performance.

What Problems Does It Solve?

The scalable design of ControlEdge HC900 process and safety controller reduces

hardware and software costs, training and support needs, and the requirement

for spares, thereby bringing significant cost savings to users.

The ControlEdge HC900 SIL2 system is an ideal fit for applications where plant

and operations need to be quickly brought into safe state in case of adverse

operating conditions. When paired with Experion HS, it can meet FDA 21 CFR

Part 11 requirements for pharmaceuticals, and food and beverage industries that

require advanced controller security and protection, change management and

automated electronic record keeping capabilities

Honeywell ControlEdge™ HC900 How Does It Work?

What Is It?

The ControlEdge HC900. belonging to the ControlEdge 900 Platform,

is an advanced process and logic controller with a modular, scalable

design that is built to work with a wide range of process equipment

in a cost-effective way. It comes with a touchscreen operator interface

that makes it very easy to operate. The process and safety controller

possesses a flexible architecture that can accommodate the most

demanding application.

With its advanced features and versatile connectivity, it is capable of

customized pinpoint control. The ControlEdge HC900 also simplifies

the documentation process and eliminates filing errors.

What Problems Does It Solve?

The scalable design of ControlEdge HC900 process and safety controller reduces

hardware and software costs, training and support needs, and the requirement

for spares, thereby bringing significant cost savings to users.

The ControlEdge HC900 SIL2 system is an ideal fit for applications where plant

and operations need to be quickly brought into safe state in case of adverse

operating conditions. When paired with Experion HS, it can meet FDA 21 CFR

Part 11 requirements for pharmaceuticals, and food and beverage industries that

require advanced controller security and protection, change management and

automated electronic record keeping capabilities

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