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ABB Zone 2 certification by design

Introduction

For a classified Ex zone 1 area, the rationale behind

this “Zone 2 by design” analyzer is that the analyzer

must remain safe when operated in an abnormal

condition. In the event of a fault, the PGC5000

provides continual protection:

•    Should a failed component become ignition

capable, the pressurization system prevents the

components from being exposed to flammable

gases or vapors.

•    Should a failed pressurization system expose the

internal components to flammable gases or

vapors, the analyzer’s alarm provision will alert the

user of the failure.

Neither of these single faults would present a

hazard to the potentially explosive atmosphere;

therefore, electrical power interlock is not required

for this type of pressurization protection. Enclosure

doors are not required to be interlocked so that the

electrical supply is disconnected automatically

when doors are opened. The requirement is simply

an alarm provision since there are no hazards inside

the enclosure when in normal operation.

The zone 1 certified PGC5000 analyzer offers simple

pressurization protection, commonly referred to as

Ex ‘py’ or “Y-purge”. This enclosure pressurizing

technique is made possible by ensuring that the

internal components within the analyzer are not

capable of causing an ignition in normal operation,

thus allowing for a reduction in classification within

the protected enclosures from zone 1 to zone 2.

Honeywell BW™ ICON Multi-Gas Detector

FEATURES AND BENEFITS

RELIABLE

Two months of battery runtime on a 4.5-hour charge

— and up to four months if you turn off the detector at the end of each shift.

No daily charging, no unexpected downtime.

EASY TO MANAGE

The IntelliFlash™ green light indicates when the detector is in compliance

and the amber light indicates the need for maintenance.

COMPATIBLE

The Honeywell BW™ Icon is compatible with the IntelliDoX instrument management

system and Honeywell Safety Suite and also with TouchConnect™ using Bluetooth® for 

wireless configuration.

RESPONSIVE

1series sensors respond to dangerous gas levels in seconds, even in harsh temperatures.

ACCURATE

Low-power infrared LEL sensor is immune to silicone poisoning,

which means accurate monitoring of combustibles.

EASY TO USE

Small, lightweight and wearable.  One-button operation.

Honeywell BW™ Icon Technical Specifications

HONEYWELL BW™ RIGRAT Transportable Multi-gas Area Monitor

FEATURES AND BENEFITS

WIRELESS SAFETY PERIMETER

Position several Honeywell BW™  RigRat monitors to form a wireless safety perimeter.

REMOTE MONITORING 

Use with Honeywell’s remote monitoring software to see gas readings, location and other data

from any device with an internet connection — for fast, informed decisions. 

Add an optional noise  sensor or meteorological sensor.

OTHER HONEYWELL BWTM RIGRAT FEATURES:

• Line power for extended runtime in the field

• I/O ports providing additional input capabilities and local executive activation. 

• Inert mode that prevents alarm in normal ambient air. 

• Large, easy-to-read display

• Rugged, weatherproof design, with optional protective cage

HONEYWELL TOUCHPOINT™ PLUS COMPATIBLE

Use with the Honeywell Touchpoint™ Plus controller for visibility on

Honeywell BW™ RigRat monitors and workers’ personal detectors.

HONEYWELL BW™ RIGRAT TECHNICAL SPECIFICATIONS

HONEYWELL BW™ SOLO FEATURES AND BENEFITS

FEATURES AND BENEFITS

For even more time-saving convenience

— plus remote visibility on alarms

— choose the wireless version.

And manage it from your smartphone.

Pair the wireless Honeywell BW™ Solo with our Safety Communicator mobile

 app and detector readings are sent instantly to Honeywell’s real-time monitoring software

– Honeywell Safety Suite Real Time

– which can be accessed from any device with an internet connection, and get remote visibility on worker

safety and location.

You can also use the wireless Honeywell BW™ Solo to share gas data with the desktop software — no

dock required.

Other Honeywell BW™ Solo features: 

• Option to activate IntelliFlash™ or non-compliance flash

• Ability to assign detectors to workers and locations

• Easy-to-read display for multiple languages

• Data logging with rolling 24-hour peak reading

Honeywell BWTM Solo Technical Specifications

Honeywell BW™ Solo Compatible with IntelliDoX

Honeywell BW™ Solo is:

 • The easiest single-gas detector to service, with no need to take it apart to replace sensors,

batteries and sensor filters. That means long life and low cost.

 • Complete with an extensive selection of sensor options. Count on comprehensive detection,

whether you’re monitoring for common or exotic hazards.

 • The first single-gas detector with the 1-Series sensor for CO, H2S, O2and CO2

 . That means high accuracy, lower costs and faster sensor response time for the gases you monitor most

often.

 • Compatible with IntelliDoX.

Save time and centralize data with automated bump testing, calibration and instrument management.

Use IntelliDoX docking stations with Honeywell SafetySuite Device Configurator software

to maintain and monitor your entire fleet from practically anywhere.

Honeywell Touchpoint Plus Providing Ease and Efficiency 

Providing Ease and Efficiency 

• Quick and easy installation, configuration, setup, and maintenance

 • Easy diagnostics, data, and reporting

 • Minimum training time

 • Large color touchscreen LCD

 • Multilingual functionality

 • Green-yellow-red status at a glance

The signature feature of the Touchpoint line is a user-friendly touchscreen interface,

which the Touchpoint Plus takes to a new level. With this unique interface,

it’s easier than ever to see the status of your system at a glance

– maximizing the time you have to make the right decisions.

The intuitive, multilingual interface simplifies operation and reduces training requirements.

The full-color stoplight-style status indication provides clarity from a distance too.

Touchpoint Plus features a comprehensive set of outputs as standard,

including common alarms and dedicated drives for remote audiovisual indicators.

Its modularity enables you to customize your system to meet your specific application requirements.

Selecting the right detector for use with your controller can deliver significant

savings in startup costs and ongoing operations. 

Honeywell Touchpoint Plus Flexible Capabilities

Flexible Capabilities

 • Compatible with the full range  of Honeywell gas detectors

 • Powered audiovisual alarms  simplify field installation

 • Configuration includes easy  grouping and voting alarm logic without specialist knowledge

 • Next-generation compatibility 

• Optional Modbus output for integration with a higher level system

The full-color stoplight-style status indication provides clarity from a distance too.

Touchpoint Plus features a comprehensive set of outputs as standard,

including common alarms and dedicated drives for remote audiovisual indicators.

Its modularity enables you to customize your system to meet your specific application requirements.

Selecting the right detector for use with your controller can deliver significant

savings in startup costs and ongoing operations. 

Our global partner network and dedicated application specialists are

able to help you make the right choices for your industry.

With everything at your fingertips, you can take ownership of your system

and operate it with confidence, helping to ensure the safety of your people and the productivity of your

site.

Honeywell Analytics’ one system solution

Unique User Experience

Taking the user experience to a whole new level

One System Solution

Honeywell Analytics’ one system solution to meet your safety requirements

Touchpoint  Plus provides a reliable safety solution for small-scale gas detection systems

across a wide range of applications and industries.

If you need to integrate your gas detection with a higher level management system,

the Modbus output option makes this straightforward.

As the heart of your gas detection system, Touchpoint Plus is designed to work with

Honeywell’s industry-leading gas detectors and drive actuators,

and audible and visual alarms to provide a complete end-to-end solution that you can configure as your

own.

Designed for Speed and Reliability

TouchpointTM Made of high-impact polymer plastic, Plus is versatile and durable.

It is dustproof and waterproof, and has been tested to withstand the toughest operating environments,

both indoors and out. So you can count on the Touchpoint Plus to stand up to

the challenges of industrial environments, from mechanical rooms to chemical plants.

Touchpoint Plus is supplied with pre-drilled and sealed cable entries and a unique tiered

internal arrangement providing ease of access to save installers time and money.

ABB ACS800-07 (+V992) Main disconnecting device

Main disconnecting device

The drive is always equipped with a main disconnecting device.

The device is either the main switch-disconnector inside the module (no option +F253 or +F255),

the main switch-disconnector outside the module (option +F253),

or the main breaker outside the module (option +F255). 

The user operates the main switch-disconnector(s) with a handle on the cabinet door.

The breaker is withdrawable; its must be racked out when disconnection is needed.The supply unit control

program runs in the RDCU control unit located in the swing out frame. 

The RDCU is connected to the supply modules by a fibre optic link, and a separate wire set.

If there are parallel supply modules, the controls from the RDCU are distributed

to the modules with an optical branching unit (APBU board).

The RDCU is also connected to the inverter unit with a fibre optic link and to the panel through the panel

link.

Typically, the user controls the supply unit with the control devices mounted on the cabinet door.

The use of these control devices is described in the following subsections.

No additional control devices or connections are needed.

However, it is also possible to control the unit with the control panel and through the fieldbus.

ABB ACS800-07 Controls of the supply unit

Cabinet line-up

The drive consists of several cubicles that contain the supply and motor terminals,

1 to 4 diode supply module(s), 2 to 6 inverter modules, and optional equipment.

The actual arrangement of the cubicles vary from type to type and the selected options.

Controls of the supply unit

The supply unit control program runs in the RDCU control unit located in the swing out frame. 

The RDCU is connected to the supply modules by a fibre optic link, and a separate wire set.

If there are parallel supply modules, the controls from the RDCU are distributed

to the modules with an optical branching unit (APBU board).

The RDCU is also connected to the inverter unit with a fibre optic link and to the panel through the panel

link.

Typically, the user controls the supply unit with the control devices mounted on the cabinet door.

The use of these control devices is described in the following subsections.

No additional control devices or connections are needed.

However, it is also possible to control the unit with the control panel and through the fieldbus.

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