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Emerson Damcos™ BRC 250 Hydraulic Double-acting Balanced Rotary Actuator 90° (Quarter-turn)

Main Data

Recommended working pressure range 30 – 135 bar

Burst test 675 bar

Total dry weight incl. mounting set (2.4 kg) 8.3 kg

Oil displacement 0.050 l

Temperature range Normal application: -25°C to +80°C (NBR Seal set)

High temperature application: -20°C to +120°C (Viton® Seal set)

Low temperature application: -45°C to +40°C (T.L.T. NITRIL Seal set)

Rotation 90° ±1°

Hydraulic media and viscosities We recommend acid-free hydraulic oil.

Viscosity range: 15-200 cSt. For recommended brands and for other media than

oil please refer to separate data sheet.

Emerson Model M250N Mounting of Rack Mount Enclosure

Network Master Mounting

If the system is supplied from the factory in an NEMA enclosure, no internal wiring

is required except for connecting power and field network wiring. The next three

sections (Sections 2.1. 2.2 and 2.3) discuss mounting, power input and field network

wire connections to the NIM.

Mounting of NEMA Enclosure

The enclosure is rated for NAMA 4/12 and IP65/IP55. Dimensions of the enclosure are shown

in Figure 5. Mounting dimensions are shown in Figure 6. The enclosure may be bulkhead

mounted using the internal mounting holes. External mounting brackets may be used if

desired. When mounting using the internal mounting holes, caution must be used to ensure

the holes are sealed to maintain the NEMA/IP rating. The enclosure is supplied with five 1/2 in.

compression type cable entry hubs. These may be fitted with conduit type fittings if desired.

If the system includes backup LCD keypad terminal, some planning is required to allow for

proper height above the floor to view the display and properly operate the keypad.

Mounting of Rack Mount Enclosure

The enclosure is designed for standard EIA 19 in. DIN rail rack mounting. Dimensions of the

enclosure are shown in Figure 7. The enclosure conforms to EIA RS-310. IEC 297-1. and DIN 41

494. Part 1 standards. The rack in which the enclosure(s) are mounted must allow a minimum

of 20 in. / 508 mm depth, allowing space for cable connections. If the system includes backup

LCD keypad terminals, some planning is required to allow for proper height above the floor to

view the display and operate the keypad properly.

Emerson Model M250N Controlinc Network Controller System Configuration

System Configuration

Controlinc Network Master Model M250N contains redundant valve actuator network masters

in a single enclosure. M250N supports one Controlinc E>Net ring network with up to 250 valve

actuators. Options for support of redundant bus networks and redundant E>Net rings are also

available. The supplied system uses standard RS485 and Modbus RTU protocol for the valve

actuator networks. Ethernet TCP/IP encapsulated Modbus protocol connections are provided

for redundant host computer networks. The Ethernet links are IEEE 802.3 with RJ45 connectors

for 10/100Base-TX. Protocol is Ethernet v2 encapsulation TCP/IP Version 4.

Redundant systems consist of two identical chassis with identical software. One is the

primary master and the other a hot stand-by master. The two chassis may switch roles of

primary and hot stand-by at any time. Figure 1 shows the specific system configuration of

the supplied system. The network masters communicate with Controlinc valve actuators

that control both block valves (Open, Stop, Close) and modulating or positioner type valves.

The system consists of two six-slot chassis with each chassis having a central processor

located in Slot 0. which provides a global database for the CoProcessors installed the chassis.

The central processor also performs such functions as watchdog timers and system alarm

generation for the CoProcessors. It also provides interrupt control for fast data transfers

between processor modules. The main processor in each chassis supports a “Data Exchange

Link” (DxL) to share all data between redundant databases. See Figures 2 and 3 for internal

communication link connections.

Emerson Controlinc Network Master Model M250 Version 5.2

The Network Master serves as a data concentrator for the host by providing a common

database for all slave devices. The host is required to communicatewith only one slave device

(network master) for all data transfers to and from the field.

Data can be transferred between the network master and host in large blocks at a much

higher communications rate than would be possible if the host communicated with each

slave device (valve actuator) on the field network. The Network Master acquires data from

the valve actuators by polling or scanning each device in a sequence of slave address from

a table called a scan list. Polling is a process of the Network Master sending to each slave

address, a command to return its status information, including alarms, discrete and analog

inputs and outputs. When control commands (valve open, stop, close, position set point, etc.)

are generated by a host system up-line of the Network Master, it then sends the appropriate

commands over the network to the addressed slave device. A more detailed functional

description of operation is provided in the Theory of Operation section of this manual.

Emerson Controlinc Network Masters

Introduction

Emerson Controlinc Network Masters are the master of Emerson Controlinc valve

actuator networks with Modbus RTU protocol. The system provides network management,

data concentration and protocol conversion, off-loading the host system of these tasks.

This enhances overall system performance and minimizes software development and

system configuration tasks by the system integrator. The Network Master serves as the

master of a master/slave network. It manages the network by keeping an orderly

cycle of data transfers to and from the slave devices (valve actuators).

It handles error detection, alarming, and network recovery.

The Network Master serves as a data concentrator for the host by providing a common

database for all slave devices. The host is required to communicatewith only one slave device

(network master) for all data transfers to and from the field.

Emerson DCMlink Software

Product Description

DCMlink Software collects data from electric actuators, providing connectivity

to plant-level asset management systems. This software platform unifies Bettis

electric and electro-hydraulic actuators, improving their commissioning and troubleshooting.

It ensures seamless and convenient communication with actuators via wired and wireless connections.

Specifications

Supported Operating Systems Windows 10 (64 bit)

Software Types DCMlink Solo, DCMlink SNAP-ON

Control Type On/Off

Valve Type Ball, butterfly, plug, triple offset

Features

• Integrates with Emerson Plantweb™ solution

• Diagnose, configure, calibrate and monitor all actuators from a central location, independent of the protocol, actuator or host system

• Real time actuator monitoring and control

• Integrated management of asset data, profiles and alarm and event logs

• Connectively: Bluetooth®, Modbus®, HART®, WirelessHART®, Infrared, Foundation fieldbus

Emerson M250 Controlinc Network Master

Bettis XTE3000 Integration Procedure

Capable of controlling up to 250 valve actuator and provides the security of built-in redundancy for uninterrupted operation.

Controlinc  Network  Master

Features:

• Common valve actuator control functions are pre-configured and ready to monitor and control valves from the LCD panel or host computer

• Supports Modbus network ports for networking with DCS SCADA or PLCs for total plant control

• Supports Controlinc network including ring topology with up to 250 valve actuator per master

• Encased in a compact 316 stainless steel enclosure NEMA/EEMAC Type 4X IEC IP66 wall mount with sealed rear-mounting holes or mounting brackets

• Network multiple M250 masters to your host to automate thousands of actuator and tens of thousands auxiliary discrete and analog I/O points

• Master supports Report-By-Exception (RBE) with all actuator on the network to dramatically improve response time

• Control and monitor up to 250 actuators

• Graphical, full-color touch panel interface

• Hot standby redundant units to eliminate downtime

• Common functions come pre-configured

• Connect multiple masters to automate 1000+ actuators

• Supports redundant RS-485 ring networks

Protocols:

• Modbus, Ethernet

Specifications

Product Type Accessories

Certifications This product is only intended for use in large-scale fixed installations excluded 

from the scope of Directive 2011/65/EU on the restriction of the use of certain hazardous

substances in electrical and electronic equipment (RoHS 2).

Control Type On/Off

Valve Type Ball, butterfly, plug, triple offset

Emerson AMS Trex Device Communicator

Carry Less, Do More – The Single Tool Advantage.

The AMS Trex Device Communicator has been re-engineered for faster performance,

smoother operation, and improved user experience

—with key enhancements and additions including:

• Performance, Speed, and Design:

Noticeably faster response times, greater processing and storage capacity,

and a more intuitive, streamlined user experience.

• NIST Traceability:

Calibrated using standards traceable to the National Institute of Standards and Technology (NIST)

to ensure accuracy of electrical mA current measurements to support maintenance

tasks like 4-20mA loop checks and field device calibrations.

• Bluetooth® connectivity:

Enables seamless wireless integration with Bluetooth devices via the new AMS Device

Configurator App improving maintenance productivity and safety.

• Rugged and Intrinsically Safe Design:

Built to endure harsh industrial conditions—resistant to moisture, extreme temperatures,

and physical shocks, while meeting global Intrinsic Safety standards and wireless approvals.

AMS Trex Interactive 3D Demo Environment

The next generation of the industry’s foremost field device communicator and all-in-one tool is here.

Explore a 3D demo or features like Loop Diagnostics, Bluetooth® capabilities,

Process Loop Troubleshooting, Auto-Sync, Apps, Upgrade Studio and more.

Emerson The Next Generation of AMS Trex Is Here

The Next Generation of AMS Trex Is Here

Building on three decades of expertise in handhelds and intelligent field device management,

AMS Trex continues to deliver the trusted human-centered handheld device communicator,

rugged form factor, long-lasting battery life, and global “go-anywhere” safety certifications

users rely on to commission, configure, diagnose and troubleshoot more than 2500 field devices.

The latest version of the industry’s leading field device communicator has been

redesigned to operate on a modern, faster platform with improved accuracy and device connectivity

including embedded Bluetooth® technology to improve productivity and

safety of field maintenance engineers and technicians.

AMS Trex Interactive 3D Demo Environment

The next generation of the industry’s foremost field device communicator and all-in-one tool is here.

Explore a 3D demo or features like Loop Diagnostics, Bluetooth® capabilities,

Process Loop Troubleshooting, Auto-Sync, Apps, Upgrade Studio and more.

Emerson AMS Trex™ Device Communicator with embedded Bluetooth® connectivity

Power the Loop: streamline maintenance productivity; eliminate the need for

specialized tools (i.e. power supply, loop resistor, ammeter).

Advanced Diagnostics: quickly resolve device configuration issues;

diagnose 4-20mA loops; configure and test control valves inline.

Performance, Speed and Design: Noticeably faster response times,

higher volume load of calculations, and a drastically improved,

intuitive user experience.

NIST Traceability: The new and improved Device Configuration

Plus Module has been redesigned with unmatched mA current accuracy

and calibrated according to traceable, accredited standards as per

the National Institute of Standards and Technology (NIST).

Bluetooth® Connectivity: The next-gen AMS Trex has been

re-engineered with embedded Bluetooth technology, improving maintenance

productivity and safety with seamless integration with Bluetooth devices.

Rugged and Intrinsically Safe Design: Built to withstand harsh

industrial environments; protected against moisture, extreme

temperatures, and physical shocks, meeting global Intrinsic Safety standards.

Field Device Integrity: Ensure online and offline device configurations

are captured and sync’d with AMS Device Manager software.

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