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BAUMULLER Function and option modules for b maXX 4400

Function and option modules for b maXX 4400

With more than 30 different function and option

modules b maXX can easily be adapted in line with

the individual tasks of the automation and drive

solution.

The individual modules are designed as plug-in

boards and therefore the drive controller no longer

has to be ordered as a preassembled unit. By using

various plug-in boards, the machine manufacturer

can secure a wide variety of functions and configure

the appropriate combinations on their own. In this

way, he can react quickly and flexibly to new

requirements.

This system also ensures that the drive can be

quickly expanded at the user‘s facility. Production

adjustments can be implemented within a short

space of time and with minimal effort.

BAUMULLER b maXX 5600/5700 The application specific servo drive

The established automation and drive solution

b maXX was expanded with the new peak load and

nominal load devices of the 5600 and 5700 series.

The units complete the b maXX series and are

available in five sizes. Therewith, Baumüller meets

the requirements of industry-specific applications

such as in the field of injection moulding or extru

sion processes, because here either short-term

peak power or permanent maximum power in

constant operation are in demand. The drive can

optimally be matched to the power demands of

the respective application.

Even though the series is equipped with greater

power rating it is available in smaller sizes and mini-

mizes the required space in the control cabinet –

hence the user benefits twice.

b maXX 5600/5700 — Your benefits at a glance

• Optimized drive solution for specific industry requirements

• Different sizes available for compatible drive dimensions

• Less space required in the control cabinet due to smaller

devices and the use of

water cooling, control cabinet therefore less expensive to

manufacture

• Water cooling in the control cabinet provides a cost-effective

solution

• Compatible with other devices in the b maXX series

BAUMULLER b maXX 5000 The safe, modular servo controller

Baumüller sets standards with the servo controller

generation b maXX 5000. The further development

of the successful b maXX series towards modular

systems convinces with high-performance power

units in air-cooled, water-cooled and cold plate

cooling versions and with flexible expandability

and the accessibility to an integrated communica

tion concept. Standardized as well as complex

automation solutions can be implemented with

Baumüller’s converters and controllers within a

power range between 1 and 215 kW.

The machine and installation requirements with

regard to future reliability, flexible expansion

possibilities and a simple adjustment to changed

production processes were already considered

during the preliminary development process stages

of the b maXX 5000.

Individual modules easily can be removed or

added over an integrated drive connect system

without having to disconnect the entire drive

system.

Supply units, regenerative units:

Supply voltage: 207 — 528 V ± 0% AC

Supply frequency: 50/60 Hz

Electronics supply: external 24 V DC

Supply rated voltage: 400 V

DC link rated voltage: 540 V (supply unit),

640 V (regenerative unit)

Certification: CE, cUL

Kollmorgen EtherCAT® Bus Coupler

The analog and multifunctional Bus Terminals can be adapted to each specific

application. Depending on the type, the analog Bus Terminals’ registers contain

temperature ranges, gain values and linearisation characteristics. The Bus

Terminals store settings permanently and in a fail-safe manner. Optionally,

the Bus Terminals can also be controlled by the control system. Via function

blocks (FBs), the programmable logic controller (PLC) handles configuration

of the complete periphery during the start up phase. If required, the controller

can upload the decentralized created configuration data in order to centrally 

manage and store this data. Therefore, new adjustments are not necessary in

the event of replacement of a Bus Terminal. The controller automatically sets

the required setting on power up.

Kollmorgen Ethernet Control Automation Technology

EtherCAT (Ethernet Control Automation Technology) is the Ethernet solution for

industrial automation, characterized by outstanding performance and particularly

simple handling. EtherCAT enables the Ethernet star topology to be replaced with

a simple line structure. Optionally, EtherCAT may also be wired in the “classic”

way using switches, in order to integrate further Ethernet devices. The master

requires no special plug-in card and can be implemented on any existing Ethernet

controller using a very simple interface. EtherCAT is therefore also well suited to

small and medium control applications, where it will also open up new areas of

application for distributed I/Os.

For EtherCAT a separate I/O system in protection class IP 20 is available in the 

form of EtherCAT Terminals. In contrast to Bus Terminals, where the fieldbus

signal is implemented within the Bus Coupler on the internal, fieldbus-independent

terminal bus, the EtherCAT protocol remains fully intact down to the individual terminal.

The EtherCAT Coupler supports the operation of all Bus Terminals. As far as the

user is concerned, handling of the analog inputs/outputs is not different to other

series. The information is available in the process image of the controller for

processing in the form of a byte array.

Kollmorgen EtherCAT® Bus Coupler Features

The EtherCAT® Bus Coupler connects the real-time Ethernet system

with modular, extendable electronic terminal blocks. A complete unit

consists of a bus coupler, a set of bus terminals and one end terminal.

Features

The EtherCAT Coupler connects EtherCAT, the real-time Ethernet system,

with the modular, extendable electronic terminal blocks. A unit consists

of a Bus Coupler, a set of terminals, and one end terminal.

The Bus Coupler recognises the connected Bus Terminals and automatically

allocates them into the EtherCAT process image. The Bus Coupler is

connected to the network via the upper Ethernet interface. The lower RJ 45

socket may be used to connect further EtherCAT devices in the same strand.

In the EtherCAT network, the EtherCAT Coupler can be installed anywhere in

the Ethernet signal transfer section (100BASE-TX) – except directly at the switch.V

LENZE i950 cabinet servo inverter

The intelligent i950 cabinet servo inverter can be easily integrated into

modular machine solutions on the basis of prepared technology applications

– parameterization instead of programming.

The same architecture, the same engineering and the use of the same

application software, based on decades of application experience, dissolve

the boundaries between centralized and decentralized motion control.

Our FAST Application Software Toolbox becomes universally usable.

If required, the pre-designed software modules can be very easily

customized and extended.

In addition, the i950 cabinet servo inverter serves as a power extension

of the i750 cabinet servo inverter in the Lenze automation system in the

range from 22 to 110 kW.

The requirements of the Ecodesign Directive, Standard EN IEC 61800-9-2.

are met.

Highlights

• Prepared technology applications, e.g. table positioning, electronic gearbox,

winder

• One Cable Technology (OCT)

• Modular scalability for feedback system and fieldbus connections

• Autotuning function for quick and easy controller adjustment

• Integrated safety technology with a wide range of functions, complies with

up to SIL 3/PL e Cat. 4

LENZE i750 cabinet servo inverter

The i750 cabinet servo inverter provides everything for precise

and dynamic motion control in complex multi-axis applications.

Advanced safety functions and One Cable Technology reduce

wiring and control complexity. Intelligent data-based functions

and IIoT enable innovative motion control concepts.

As a single or double axis, the i750 cabinet with a matching

supplier fits seamlessly into the Lenze automation system. 

The strengths of the inverter become apparent in numerous

applications in combination with Lenze controllers and the FAST

Application Software Toolbox. The scalable range of hardware,

software, engineering services, and digital services supports the

realization of integrated automation systems from the cloud to

the drive shaft.

As a power extension of the i750 cabinet servo inverter in the

range of 22 … 110 kW, the i950 cabinet servo inverter can be

used.

Highlights

• Integrated DC-bus connection

• Small overall width from 50 mm for the double axis

• Axis modules capable of multiple overloads for peak output

currents between 5 and 64 A, double axes up to 32 A

• Integrated Functional Safety and One Cable Technology (OCT)

• Autotuning function for quick and easy controller adjustment

LENZE i700 cabinet servo inverterv

The i700 cabinet servo inverter is suitable for dynamic motion control

and multi-axis applications. The interconnected system of single or

double axis devices, in combination with the appropriate supplier and

our controllers, is the right choice for automation applications.

Our controllers, such as the c520. can be used to conveniently solve

almost all control tasks for coordinated movement of multiple axes

with high dynamics. Thus, modern and modular machine controls can

be implemented based on our software modules.

The i950 cabinet servo inverter can be used as a power extension of

the i700 cabinet servo inverter in the range from 22 to 110 kW.

Highlights

• Integrated DC-bus connection

• Small overall width from 50 mm for the double axis

• Axis modules capable of multiple overloads for peak output currents

between 5 and 64 A, double axes up to 32 A

• Autotuning function for quick and easy controller adjustment

• “Safe Torque Off (STO)” safety function

LENZE i650 motec frequency inverter

The i650 motec frequency inverter for wall mounting and motor mounting

in protection class IP66 (UL Type 4X indoor) is the optimal decentralized

drive solution. The inverter can be extended for universal use with an

extension box with disconnect switch with/without Type E combination

motor controller and operating elements.

The i650 motec frequency inverter stands out from the i550 motec due to

its extended range of functions: For simple automation tasks, a logic PLC

based on CODESYS in accordance with the IEC 61131-3 standard is

integrated in the i650 motec. Table positioning is available for the realization

of independent axes and machine modules. The “Extended Safety“ option

(safety technology with various functions) rounds off the overall package.

The requirements of the Ecodesign Directive, Standard EN IEC 61800-9-2.

are met.

Application areas: Conveyor drives, traveling drives, winding drives, hoist

drives, extruders, packaging machines, pumps, fans, …

Highlights

• Compact solution for decentralized drive technology, wall-mounted or

motor-mounted, with high protection class IP66 (UL Type 4X indoor)

• Wall-mounted expandable: Extension box with disconnect switch with/without

Type E combination motor controller and operating elements

• Fast mounting due to pluggable, standardized connections (plug & play)

• Four IO-Link ports with limited IO-Link master functionality for easy data

exchange between IO-Link sensors and actuators

• Integrated regenerative module for very high energy efficiency – a brake

resistor is no longer required

• Extended range of functions:

• Logic PLC

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