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Bently Nevada 3701/55 Emergency Shutdown Device

Description

The 3701/55 Emergency Shutdown Device, (ADAPT ESD) is a safety PLC

with a graphical logic programming interface and integrated overspeed detection.

ADAPT ESD is designed for emergency shutdown of rotating machinery such as

steam, gas, and hydro turbines, expanders, and other process equipment.

ADAPT ESD is a compact, standalone, triple-redundant, safety shutdown device

that is designed to meet a broad range of user scenarios and applications.

The design offers an electrical and mechanical package with attention toreliability

and availability as well as extensive self diagnostics and compliance to industry standards.

Inputs

Inputs to the system are processed using three CPU modules to provide

triple modular redundancy (TMR). Each CPU processing module processes

two unique speed input channels, for a total of six speed channels for

the system. The processing modules also monitor an array of 32 discrete (DI)

and process variable (PV) signal inputs. Twelve channels of this input signal

array may be configured either as discrete inputs or 4-20 mA analog inputs.

Remaining channels in the array are reserved for discrete input signals only.

Bently Nevada Online Condition Monitoring Systems

Industries that rely on mission-critical machinery choose our online

condition monitoring solutions.

Online Condition Monitoring Systems

Our approach to condition-based machine health monitoring delivers

top-quality digital signal processing, networked communications,

and analytics software in order to keep your machinery operating in

peak condition and prevent downtime. Bently Nevada’s online condition

monitoring systems and vibration monitoring technology integrate seamlessly

into our machinery protection series to monitor and manage mission-critical data,

which is then fed to our flagship System 1† condition monitoring software,

where you can easily and accurately assess all the data, including process data,

on your plantwide collection of machinery for predictive maintenance.

Customers praise the program’s integrity, reliability, and ease of use coupled

with a diverse selection of options. Acclaimed by users over decades,

our condition monitoring services have enabled one power generation plant to

save $1 million, a petroleum refinery $5 million, and a coal-fired plant to cut

250 days of downtime. In short, machine health monitoring by Bently Nevada,

a Baker Hughes business, can save your organization a lot of lost revenue.

Bently Nevada Trendmaster System compatible Services

Trendmaster System compatible Services

Globally deployed and expertly trained to get the job done

Helping customers achieve plantwide optimization for over 50 years

Our global team of experienced field engineers provides a comprehensive range of machinery 

diagnostic services (MDS) for rotating and reciprocating machinery as well as fixed asset types

—regardless of original equipment manufacturer.

From a single engineer in 1972. our MDS capabilities have grown to encompass a team of ~150

dedicated professionals today, many with decades of experience. We have completed more than

18.000 machinery diagnostic projects and the results are maintained in an extensive archive so that

lessons learned on one project benefit other projects where similar machinery problems are encountered.

Our sophisticated IT capabilities allow MDS colleagues from around the world to easily collaborate in real

time using this archive and their collective areas of expertise. This ensures that our extensive knowledge

and broad experience can be brought to bear on each problem, regardless of where the machinery is

located.

Bently Nevada Trendmaster Online Condition Monitoring System

Overview

Trendmaster Pro is an innovative online vibration monitoring system that links hundreds of

permanently mounted transducers and measurement points to a single-cable sensor network.

It then transmits full-waveform & spectrum data to our System 1 software, with its intuitive

interface for tracking, alerting & analyzing your machinery behavior.

This online condition monitoring system is optimized for cost-effective monitoring of machines

of intermediate criticality, i.e. machines that don’t demand immediate shut-down protection,

but for which monthly portables-based monitoring would be insufficient.

A highlight of this system is its suitability for use in the most hazardous environments (i.e. explosive

gases).

A wide range of sensor types are supported, including vibration (Acceleration, Velocity, Displacement),

temperature (RTD & K thermocouple), Pressure, Process Variables (20mA, 5V), Rack Buffered outputs.

Each Transducer Interface Module provides 2 channels of measurement.

Trendmaster Product Features

The Trendmaster Pro online condition monitoring system is ideal for your medium criticality machines:

Dynamic Scanning Modules – Strategically placed throughout your plant, DSMs accept one to

six sensor bus cables to produce a distributed network of condition monitoring sensors.

Frequently polled – Sensors on each bus are polled sequentially every few minutes,

allowing the system to collect data from thousands of connected sensor points.

Low installation and hardware costs – innovative architecture utilizes point-to-point wiring

rather than running all field wiring all the way back to a central location.

Bently Nevada Orbit Distributed Condition Monitoring

Description

Orbit Distributed Condition Monitoring (DCM) is a high speed,

synchronous, and distributed condition monitoring solution at

the edge for plantwide connectivity.

Bently Nevada’s advanced signal processing algorithms,

combined with machine operating state evaluation and

versatile high resolution data collection capabilities, enable

greater asset reliability and diagnostic capabilities when

coupled with System 1 for a complete solution.

Key benefits of Orbit DCM include:

• Reliable and robust signal processing

• Simultaneous channel sampling

o 16 Dynamic Channels

o 4 Speed (Keyphasor)

o 4 Digital Inputs

• System 1 configurability

• Offline data retention

• High-speed state evaluation

• 4-severity level alarming

• High resolution data capture (flight recorder)

• 10/100/1000 BASE-T RJ45 and RS485 Interfaces

• Modbus client/server support on TCP and RTU

• Industrial rated CSA CID2. ATEX/IECEx Zone 2

Benefits of using Orbit DCM include:

• Supports many common sensor types

• Improved planning for maintenance schedules

• Early detection of machine or process issues

• Cost savings from reduced machinery downtime

Orbit DCM combined with System 1 supports a condition

based maintenance program that identifies problems before

assets begin to fail.

HIMA HIJunctionBox Straightforward Safety

The HIJunctionBox expands the HIMA Smart Safety Platform to the field. 

This means that you require significantly fewer marshalling cabinets, cable trays,

and master cables. A decentralized HIJunctionBox in the field reduces cabling efforts,

initial investment, and operating costs. Thanks to the robust design, you can also

use the system in harsh environments.

Technical Details

Housing material: 316L stainless steel, 2mm wall thicknes

Dimensions (h/w/d): 1200x800x400mm

Protection rating: IP 66/NEMA 4X in accordance with IEC 60 529

Weight:  120–150kg (depending on equipment, not including pack aging)

Lock: Lockable with key

Mounting type:  Wall mounting

Explosion protection:  Suitable for zone 2

Cable entry systems:  2 entries for power supply, 2 entries for communication connection,

up to 96 entries for I/O cables, via a multi- cable transit system

Power supply:  100–240 VAC or 110–250 VDC

Communication:  Fiber-optic, single-mode, or copper-cable CAT 6. Ethernet 1000 BaseT

Highlights

• Flexibility:

Depending on your requirements, you can use the HIJunctionBox with HIMax or

HIMatrix safety controllers. Redundant structures and mono systems are both possible.

• Explosion protection:

The HIJunctionBox is approved for use in Ex Zone 2.

• Short FEED phase:

The effort required for front-end engineering and design is lower compared to conventional approaches.

HIMA Planar4 Where Ultimate Safety Counts

Planar4 systems integrate inputs, logic processing and outputs on every module. The application-

specific programming of the systems is accomplished without software, instead using various wiring

techniques such as solder, Termipoint or Wire Wrap on the backplane bus board. All modules can

be used in a redundant structure in order to increase availability.

Planar4 Systems

• SIL 4

•  For automated processes with extremely high potential risks

• Scalable redundancy

• Hardwired systems

List of Certificates

• Draft IEC 61508. Part1–7:1997 (up to SIL 4)

• ANSI/ISA-84.00.01-2004

• EN 50178:1997

• EN 61000-6-2:2001

• EN 61000-6-4:2001

• EN 60079-15:2003 ATEX (Zone 2. T4)

• ANSI/ISA-S 71.04 Class G3

Typical applications

• High Integrity Pressure Protection Systems (HIPPS)

• Emergency stop systems on drilling platforms

• Extremely time-critical safety circuits

• Primary shutdown systems

HIMA HIQuad Lifecycle & Modernization

Extensions, Upgrades, and Modernization

Systems, technology, and standards change continuously. To ensure the long-term safety and

availability of your plants, our experts will assist you to keep them up to date during operation.

As part of our modernization services, our experts support you with on-site analysis and advise

you on all options and technologies to keep your plant up to date. This includes consulting on

system upgrades, maintaining your equipment, and updating to compatible successor models.

Our modernization services include upgrade planning, logic conversion from ELOP II to SILworX,

and installing your systems in accordance with the latest safety standards.

Modernizations to HIQuad X will have additional benefits:

• Seamless modernization

HIQuad I/Os including field wirings can be kept as they are, which reduces costs as

compared to new installations. Software engineering is supported through automatic

logic conversion, reducing engineering effort and potential sources of errors.

• Reduced downtime

Unchanged parts can be tested more easily, reducing the downtime required for modernization.

• Modernization flexibility

You have complete freedom to perform modernization in a single step or in multiple phases.

• Improved safety and security

HIQuad X provides you the optimal basis to bring your system to the latest standard of

functional safety according to IEC 61511 and automation security according to IEC 62443.

• Better performance

State-of-the-art technology offers improved features, such as: reduced cycle time,

improved reload capabilities, increased system availability, less engineering effort, and

improved maintenance.

• Continued support:

Products that enter the legacy phase will have limited availability and will not receive updates

or new features. HIQuad X fully supports new safety features and future certifications.

HIMA products give you maximum, long-term plant availability

HIMA products give you maximum, long-term plant availability. To ensure this, we continually

modernize our product portfolio with new technologies. Compatible successor products ensure

your safety system continues to operate smoothly many years after installation. This reduces life

cycle costs, avoids unplanned downtime, and ensures investment protection for your assets.

HIQuad H41q/H51q was introduced to the market in 1997 as the third generation of central modules

for certified programmable safety systems. In 2018. the fourth generation of central modules was

introduced to ensure the sustainability of the HIQuad system family. The new central modules support

a wide variety of I/O modules from the previous generation. The combination of the reliable HIQuad I/O

modules and the new central modules is named HIQuad X. This guarantees maximum compatibility

for field installations and minimum modernization efforts.

HIIMA The HIJunctionBox is part of the Smart Safety Platform

Signal Exchange and Communication

Conventional signal boxes are connected to a marshalling cabinet, which in turn establishes the 

connection to the remotely installed safety controller.

The HIJunctionBox is connected directly to the safety controller.

Smart Safety Platform

The HIJunctionBox is part of the Smart Safety Platform, the world’s first safety platform

that supports compact, non-redundant, and redundant applications. Customers can

combine individual components as they wish and, therefore, implement their own custom

safety strategy – flexibly and cost effectively. The other components of the Smart

Safety Platform are the HIMax, HIMatrix, and HIQuad X controllers, the SILworX

engineering tool, and the SafeEthernet protocol.

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