Highlights

// High-speed drive with 2.000 Hz output frequency

// Active Frontend with integrated LCL and mains filter

// Input & Output in multilevel technology

// Integrated motor filter

// Liquid cooled

// Integrated display for commissioning & diagnosis

ServoOne TL 50 kW

General technical data

Your added value through highly integrated high-speed

technology for sophisticated processe

For over 50 years, the drive specialist KEBA has stood for reliable and

innovative High-speed drive technology, which is used as standard in a

wide variety of applications in the form of over 100.000 solutions installed

worldwide.

KEBA is one of the pioneers on the market, particularly in the field of

multilevel technology, and can draw on many years of expertise. This

enables highest efficiency and compact system solutions without

additional filters.

High-performance servo controllers for sophisticated solutions

The modular design of the ServoOne product family guarantees its optimal

integration into your machine process at all times. A fine-tuned single-axis

system that covers all applications in a broad performance spectrum.

Whether using high-speed field bus communication with the central multi-axis

machine controller or distributed Motion Control intelligence in the drive controller,

ServoOne excels at both.

Your benefits at a glance

• Rated current: 4 – 450 A

• Overload factor: up to 300 %

• Cooling methods: Air cooling up to 170 A / liquid cooling from 16 to 450 A

• Optional integrated braking resistors: air-cooled up to 32 A / liquid-cooled up to 450 A

Powerful control engineering for your machine

• High sampling frequency up to 16 kHz for optimal motor control

• Predictive feed-forward control structures for precise path accuracy

• Filter for damping of mechanical vibrations

• Correction of encoder errors using the patented GPOC method

• Compensation of motor torque-ripple and friction torque

• Correction of mechanical spindle errors

• Automatic commutation finding for synchronous motors without absolute value encoder

• Sensorless control of synchronous motors

Powerful control engineering for your machine

• High sampling frequency up to 16 kHz for optimal motor control

• Predictive feed-forward control structures for precise path accuracy

• Filter for damping of mechanical vibrations

• Correction of encoder errors using the patented GPOC method

• Compensation of motor torque-ripple and friction torque

• Correction of mechanical spindle errors

• Automatic commutation finding for synchronous motors without absolute value encoder

• Sensorless control of synchronous motors

Safety

Integral part of the ServoOne servo controller

• Flexible and reliable programming of the safety application

• Safety sensors can be connected directly to ServoOne

• Safe cross communication

• Optional safe monitoring of external axes (SS1. SS2. SLS)

Function packages

The controllers of the ServoOne product range can be ordered with specially customized

function packages. They are then equipped with extended software and, if applicable,

hardware. The iPLC function package can be combined with other function packages.

Hydraulic function package

The servo hydraulic system (‘servo pump’) combines the advantages of an electric servo

system with the power density of a hydraulic drive. The servocontroller of the pump motor

provides the closed-loop control of the hydraulic state variables (pressure, flow rate, cylinder

position if applicable).

HF function package (high frequency)

The HF function package is perfectly suited to spindles and turbo machines. Its main

characteristics include the maximum rotating field frequency of 1600 Hz with selectable

switching frequencies up to 16 kHz and adapted control structures.

iPLC function package – IEC 61131 programming

The IEC 61131 programmable iPLC shares the ServoOne micro controller platform with

the drive controller. This allows optimal access to all system and control parameters

as well as interfaces.

Field bus diversity

This product range provides a flexible integration into control and automation engineering.

ServoOne offers a wide range of different field bus systems.

• RealtimeEthernet-based communication interfaces such as:

EtherCAT, Sercos III, PROFINET IRT or PowerLink

• Tried-and-tested field bus interfaces such as CANopen based on the DS301/DSP402 profiles

and PROFIBUS DPV1 round out the ServoOne field bus portfolio.

ServoOne Junior

High-performance servo controller for the lower end of the performance range

Optimized for the lower end of the performance range, the ServoOne Junior servo controller

comes with all the technology features of the ServoOne product family. The full functional

compatibility and handling of the servo controllers within the ServoOne family is always

guaranteed.

ServoOne Junior easily bridges the gap between cost-optimization, minimal size and maximum

functionality. The integration of high-speed field bus systems and latest encoder interfaces

guarantees future-proof flexibility. Extensive motion control functions provide a wide range

of possible solutions.

• 3 – 8 A rated current at 1/3 x 230 V AC

• 2 – 16 A rated current at 3 x 400 – 480 V AC

• Overload capacity up to 300 %

Maximum applicability

Built-in iPlc

Integrated programmable single-axis positioning and sequence control

• Customer-specific adaptation of the controller to the required motion

• Quick on-site adjustment if requirements change

• Programming in IEC 61131-3 languages

• Programming system CODESYS 3.x

Unlock the hidden potential of your machinery

Mechanical engineers must think bigger in order to differen-

tiate themselves. This requires groundbreaking technologies,

future-proof solutions and trusting partnerships. The chall

enge of growth today lies primarily in the speed with which

we master it. KEBA offers technologies for mechanical en

gineering that enable global networking with cloud-based data

management and intelligent IT integration. Both hardware and

software are optimized for machine automation and robotics.

They offer numerous Ethernet-based communication standards

for simple interoperability, options for fast data storage

for analytics and maintenance as well as other options for

individual adaptation to your machine application.

Your benefits at a glance

• High performance drive portfolio

• Open and scalable automation system

• Unique selection of mobile and stationary HMI‘s

• Agile partnership

Flexible. Compact. Easy to Use. No Compromises.

KEBA extends the drives portfolio by the single-axis servo controller family

KeDrive D5. that fits seamlessly into the automation platform Kemro X.

Highlights

• Standard fieldbus interfaces: EtherCAT with CoE, EoE,

FoE and PROFINET IRT with 125 µs bus cycle, CANopen

• High dynamics and precision by high performance motor

control for synchronous-, induction-, linear- and

torque motors

• Integrated mains filter in sizes D5.2 XX – D5.43 X

• Integrated PLC for simple motion and control tasks, easy

to learn program language, no licence costs

• Integrated safety technology, STO SIL2 as standard,

safe motion monitoring as option

• Drive-based Condition Monitoring

• Future-proof by option slot in sizes D5.2 XX and above

Drive system for modular machines

KeDrive D3-AC is part of the KeDrive D3 drive series. The

KeDrive D3 multi-axis drive system is a powerful solution

for machines with a large number of axes. For compact

machines with a small number of axes, KeDrive D3-AC now

provides an even more cost-effective solution. Thus, the

KeDrive D3 system offers economic drive solutions starting

with just one axis.

Your added values

• Extremely compact with up to 3 axes in one unit

• Minimal installation and wiring effort

• Up to 3-times overload

• „High-load“ axis @ double-axis and triple-axis controllers

• 1/3 x 230 V & 3 x 400 | 480 V AC supply voltage

• Integrated mains filter & brake resistor

• EtherCAT©, PROFINET IRT & CANopen

• Scalable Safe Motion acc. SIL 3. PL e Kat. 4

• Safe communication via FSoE© & PROFIsafe

• Extended motor control functions e.g. gantry

• Flexible & open motor and encoder interface

Machines with only a few axes require “all-in-one drives”

like the KeDrive D3-AC. It integrates AC mains input,

motor output & control, a mains filter and the braking re-

sistor. Unique about KeDrive D3-AC is that up to 3 axis

controllers are integrated in one unit. This allows a very

compact design and extremely reduces the wiring effort.

Focus on handling applications

KeDrive D3-AC is well suited for triple-axis handling kine

matics. Cartesian robots in particular often require increased

drive power in one of the axes. For this reason, triple-axis

drives with 6 A | 4 A | 4 A or 12 A | 8 A  | 8 A rated currents are

available, among others. Gantry systems required for this

can be controlled with a drive-integrated function module.

Open for various automation concepts

Different fieldbus protocols enable the standardized and

flexible integration of the KeDrive D3-AC into a wide range

of automation concepts. Total automation solutions can also

be easily implemented together with KEBA robot controllers

and HMIs.

Impressive design freedom thanks to high connectivity

The open hardware and software architecture based on standards such as Linux,

OPC UA and EtherCAT makes it easy to integrate not just KEBA components into the

control, and also customers’ proprietary or third-party components. This guarantees

comprehensive investment protection and the realization of Industry 4.0 solutions.

Smart service concepts—easy to use

Firmware data, application data and process data is stored securely on exchangeable

storage media, providing quick and easy access for commissioning and servicing. The

built-in service display makes it easy to create backups or deploy new software without

any additional tools and provides easy after-sales diagnostics.

KeControl C5 controls 

High performance in a compact package

Exciting new standards

KeControl C5 complements the KEBA controls family with high-performance compact controls

that stand out for their space-saving design. They need up to 69% less space in the control

cabinet. Because at KEBA, reducing control cabinet volumes is not just a buzzword—it is

part of our mission.

The controls come in two different sizes. The compact CP 50x controllers impress with minimal

space requirements,the CP 5×0 units with maximum performance.