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KEBA Comprehensive performance scaling

Comprehensive performance scaling

The drive system KeDrive D3 offers axis controllers as single-axis, double-axis and triple-axis controllers in a power range up to

300 A for optimal system design.

Cost-effective drive systems for 4 axes (3 + 1), 5 axes (3 + 2), 6 axes (3 + 3) or more can therefore be combined without problems

and that not only for a specific sector, as the control technology meets the highest requirements even applications in the machine

tool industry are possible. Due to the innovative usage of technology, the control performance also remains identical independent of

the number of drive controller axes. Thanks to the development of a special drive ASIC, consistent performance from single-axis to

triple-axis controllers is realised.

There are also no restrictions on the usage of different encoder technologies, as proven interfaces such as resolver, sine/cosine,

HIPERFACE® or EnDAT are available along with the latest one-cable solutions to the servomotor.

KEBA KeDrive D3-DP 30x supply units

The power supply

The power for the multi-axis system comes from a central supply unit in steps from 10 kW to 140 kW. While for the supply units

BG1+2 (10 – 22 kW) an integrated power supply unit (SMPS) optionally provides the 24 V/480 W auxiliary supply, for the supply

units BG3+4 (45 – 140 kW) an external 24 V supply is required. This 24 V auxiliary supply can be provided by an existing 24 V power

supply unit in the machine.

Axis controllers are arranged on the right of the supply unit on a rail system. The control modules D3-DU 3xx are mounted on the

left. The connection of the axis controllers to the DC link supply and the 24 V DC auxiliary voltage is realised without wiring effort

using the integrated busbar system. Only the 24 V DC auxiliary voltage is transmitted to the controller. Digital outputs indicate the

actual status.

The supply unit supplies the energy for the axis controllers. Configuration, diagnostics and status information are realised via the first

axis on the first axis controller in the drive group. A maximum of 9 modules are allowed to be connected and operated in the axis

group (D3-DP, D3-DC, D3-DA, D3-DE…).

Safety technology

Test outputs provide OSSD output signals. The OSSD output signals are used for the short-circuit and cross-circuit test on the

wiring for the safe, digital inputs on the axis side.

Device protection/mains contactor

A relay output is provided with which it is possible to control an external mains contactor via the controller D3-DU 3xx integrated into

the system.

KEBA KeDrive D3 Smart DC Systems

Use the KEBA expertise from research and application as

well as the KeDrive D3 drive platform with active power

supply and energy storage systems for your energy-efficient

machine or plant.

• Controlled DC link voltage for uniform international

drive sizing

• Independence from worldwide mains voltages

• Optimized energy storage in the DC link

• Reduction of mains distortion (THD) and reactive power

caused by passive rectification

• Savings in grid connection costs by limiting peak power

consumption from the mains

• Controlled energy storage for dynamic applications

Active power supply units

• Energy recovery of regenerative energy into the AC grid

• Controlled DC link voltage for best drive utilization and mains independence

• Limitation of the mains input power

• Reduced mains current distortion (THD) due to sinusoidal mains currents

Controlled energy storage systems

• Temporary storage for regenerative energy

• Peak power reduction through “peak shaving”

• Bridging of mains failures (short time UPS for DC link)

Modular drive system

• Optimal integration into the KeDrive D3 drive system

• Energy efficiency due to energy exchange in the DC link

• Capacity expansion for storing short-term regenerative peaks

• Different cooling concepts

KEBA Energy management for your machine

Energy management for your machine

The energy transition and rising energy costs require

sustainable and efficient solutions for machines and

factories. Electric drives account for 70 % of the energy

demand in factory automation. A considerable potential

for saving operating and installation costs.

Are you looking for a partner who will work with you to develop

and implement economical and environmentally conscious

drive solutions? What drives you as a machine builder or plant

operator and what are your challenges?

Use the KEBA expertise from research and application as

well as the KeDrive D3 drive platform with active power

supply and energy storage systems for your energy-efficient

machine or plant.

Autronica BS-420MG I/O Modules

I/O Modules

 Output Module (BSB-310) with 4 monitored outputs

 Output Module (BSJ-310) with 8 open collector non

monitored outputs

 Input Module (BSE-310) with 4 monitored inputs

 Input Module (BSE-320) with 8 non-monitored inputs

(galvanically isolated)

Indicators

 16 x 40-character alphanumeric display

 Alarm, More Events, Ext. Alarm, Fault, Function Disabled,

Testing, System Fault, Power, Function Delayed, Alarms

Fault, Ex. Alarm Fault, Alarms Disabled, Ex. Alarm Disabled,

Detector Inhibit, Local Mode.

 Internal buzzer

Operator Controls

 More Events, Mute Panel, Silence Alarms, Reset System,

Menu, Close Window

 Keyboard with alphanumeric characters and scroll function

 Separate buttons for menu operation

 Backlit buttons and text

Autronica Maritime gas alarm control panel kit BS-420MG

Description/Application

BS-420MG is a maritime gas alarm control panel with full

operation capabilities. All gas alarm handling and system

features can be controlled and monitored from the panel. Note

that the panel cannot be used for detection of fires.

The panel communicates with other system units on the

Ethernet-based local area network, AutroNet. The maximum

number of system units supported by AutroNet depends on the

type of system. In a standard system the maximum number is 64.

The panel can accommodate up to a maximum of 12 I/O

modules. All modules are easily plugged onto each other on a

standard mounting rail inside the unit.

The panel serves as an operating panel for one or several

defined operation zones.

The panel provides connections for 2 Ethernet ports and 2 USB

host ports.

The panel is menu operated on a 16-line display, with 40

characters per line. A printer is available as an option.

I/O Modules

 Output Module (BSB-310) with 4 monitored outputs

 Output Module (BSJ-310) with 8 open collector non

monitored outputs

 Input Module (BSE-310) with 4 monitored inputs

 Input Module (BSE-320) with 8 non-monitored inputs

(galvanically isolated)

Autronica BS-420MG Features

Features

 Panel specifically designed for maritime gas detection

 Supports all Autronica-approved gas detectors

 AutroFieldBus for power supply and PowerLoop connection

 User-friendly display and operator controls

 Backlit operational buttons. Text display suitable for full

darkness operation

 Surface mounting on wall

 Rack mounting in standard 19’’ cabinets

 Conforms to CE standards

 Designed to meet maritime SOLAS requirements (Safety Of

Life At Sea)

Operator Controls

 More Events, Mute Panel, Silence Alarms, Reset System,

Menu, Close Window

 Keyboard with alphanumeric characters and scroll function

 Separate buttons for menu operation

 Backlit buttons and text

Autronica SD Card Replacement in BC-420. BS-420.BS-430. BU-BV-420

SD Card Replacement in BC-420. BS-420.

BS-430. BU-BV-420

Preparing for replacement

 Use an antistatic wrist strap

 Disconnect the mains power and battery backup

 Open the front panel

 Unscrew the 4 wing nuts, disconnect all cables (both

ribbon cables, Ethernet cable if used)

 Remove the front panel and place it horizontally on a

table with the yellow label facing upwards

 Tear of the yellow label in order to access the cut out

and the SD Card (see picture)

 Replace the SD Card (see detailed description on next

page)

 Place the new yellow label at the same location as the

previous one

 Reassemble the front panel, tighten the 4 wing nuts,

then reconnect all cables that have been

disconnected

 Close the front panel

Autronica SD Card Replacement in BC-440

SD SD Card Replacement in BC-440

Preparing for replacement

 Use an antistatic wrist strap

 Disconnect the mains power and battery backup

 Unscrew the 4 screws on the BC-440 unit

 Remove the BC-440 board, disconnect the network

cables, mains cable and AlCom+, plus AFB and serial

contacts if necessary

 Consult the drawings below

 Identify the version of the Controller board, either

BSA-400 or BSA-400A (see next page)

 Make sure you have the correct type of SD Card

according to the version of Controller board (see “SD

Card part numbers” on next page)

 Unscrew and remove the 6 screws on the BSF-440

board

 Gently place the board beside the unit without

disconnecting the ribbon cable

 Replace the SD Card (see detailed description on next

page)

 Re-place the BSF-440 board correctly onto the screw

pillars, then mount and tighten the screws

 Re-place the BC-440 unit, reconnect all cables that

have been disconnected, then mount and tighten the

4 front screws

 Perform a startup (see “Startup” on next page)

Autronica Operator panel BS-430G2

The operator panel controls and handles all operations, alarm management,

indications and other functions within an operation zone.

No loop driver, input or output modules can be connected to this panel.

The panel communicates with controllers and the entire system via the

Ethernet-based local area network; AutroNet.

Please specify language GB-G when ordering.

Part numbers:

116-BS-430         Operator panel kit

116-BS-430G2    Operator panel kit approved acc. to IEC 61508 SIL2

Indicators

• 16 x 40-character alphanumeric display

• Fire, More Events, Fire Brig. Signalled, Fault, Function

Disabled, Testing, System Fault, Power, Function Delayed,

Alarms Fault, Fire Brig. Fault, Alarms Disabled, Fire Brig.

Disabled, Detector Inhibit, Extinguishing Activated,

Extinguishing Isolated, Local Mode, Dual Safety Stdby,

MultiS SmokeDis

• Internal buzzer

Operator Controls

• More Events, Mute Panel, Silence Alarms, Reset System,

Menu, Close Window

• Keyboard with alphanumeric characters and scroll function

• Separate buttons for menu operation (manoeuvre buttons)

• Backlit buttons and text

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