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ELAU MC-4 Drive Concepts of Packaging Machines

System Overview

Drive Concepts of Packaging Machines

Modern machine concepts in the packaging industry are

characterized by the need for high dynamism, flexibility, modularity

and efficiency. Packaging machines were traditionally equipped

with a mechanical vertical shaft, which drove the secondary

motions in the machine, usually with mechanical components with

complicated motion functions. Designing such a machine, flexible

for different products is a highly complex task.  Even minor changes

in the packaging process, particularly in case of a product change,

require major modifications and standstill time.

Packaging machines with electronic vertical shafts permit full

flexibility. Electronic servo drive systems replace cam and coupling

gears and a virtual electronic vertical shaft ensures that the motion

axes are synchronous. Any pulse and angle synchronous

movements are determined by a central control.

B&R B&R X20CS1012 PLC Module X20 CS 1012

Material number:

X20CS1012

Description:

• Power supply for up to 64 slaves on the M-Bus

• Decentralized use of the communication interface

The M-Bus master is designed as a single-width module and

can be connected anywhere within the X20 I/O system.

It can therefore be used decentrally for distributed topologies.

The M-Bus master supports transfer rates of 300. 2400 and 9600

bit/s; up to 64 slaves supplied via M-Bus can be connected.

M-Bus (Meter-Bus) is a relatively simple fieldbus for recording

consumption data, such as from electricity or heat meters. 

It is based on a reverse polarity protected two-wire line and works

according to the master-slave principle.

B&R X20BC00G3 X20 Series Controller

Material number:

X20BC00G3

Description:

• Fieldbus: EtherCAT

• Auto-configuration of I/O modules

• I/O configuration and firmware update via the fieldbus (FoE)

• Full support of the modular slice concept via CoE (CANopen over EtherCAT)

• Configurable I/O cycle (0.2 to 4 ms)

• Synchronization between the fieldbus and X2X Link

EtherCAT is an Ethernet-based fieldbus developed by Beckhoff. This protocol is suitable

for both hard and soft real-time requirements in automation technology. In addition to

a ring structure, which becomes logically necessary because of the summation frame

telegram used, the EtherCAT technology also physically supports topologies such as line,

tree, star (limited) and combinations of these topologies. B&R’s X20BC80G3 (expandable

bus controller module) and X20HB88G0 (standalone junction base module) are available

for implementing these topologies.

EtherCAT slave devices take the data designated for them from a telegram as it is passing

through the device. Input data is also added to the telegram as it is passing through.

The bus controller allows X2X Link I/O modules to be coupled to EtherCAT and operated on

any EtherCAT master system. A transition between IP20 and IP67 protection outside of the

control cabinet is possible by arranging X20. X67 or XV modules one after the other as

needed at distances up to 100 m.

Master systems without FoE (File access over EtherCAT) support require an appropriate

configuration tool to transfer the configuration (optional).

Beckhoff Programmable Controller CEDIO 16/16-0.5

The EK1101-0080 EtherCAT Coupler is the link between the EtherCAT protocol

at fieldbus level and the EtherCAT Terminals. The coupler converts the passing

telegrams from Ethernet 100BASE-TX to E-bus signal representation.

A station consists of a coupler and any number of EtherCAT Terminals that are

automatically detected and individually displayed in the process image.

Special features:

• Connection technology: 2 x RJ45 socket

• Connection lengths: up to 100 m

• Fast Hot Connect technology for changing topologies

• Number of EtherCAT Terminals in the overall system: up to 65.535

The EK1101-0080 supports Fast Hot Connect technology. This facilitates

significantly faster connection of the EtherCAT components in applications

with changing topologies. Compared to Hot Connect, which is an EtherCAT

feature and enables direct coupling and uncoupling of components during

system operation, Fast Hot Connect offers even faster data transfer and

allows even faster tool changes.

ABB PFSC230 cable set 25m for DTU

Experience unparalleled performance with the ABB 3BUS208720-001.

an advanced power signal interconnect designed to meet the demands

of modern industrial automation. This robust component ensures efficient

data transmission, critical for the smooth operation of complex systems.

Crafted from high-grade aluminum alloy, our interconnects offer durability

and lightweight design, ideal for various industrial settings. The compact

size (250mm x 30mm x 70mm) allows for easy installation and integration

without compromising on functionality.

Engineered for extreme conditions, this interconnect operates efficiently

within a wide temperature range (-20°C to +60°C), ensuring reliable

performance year-round. It is CE, UL, and CSA certified, meeting international

safety standards for peace of mind.

Weighing just 0.45 kg, the ABB 3BUS208720-001 is a lightweight yet sturdy

solution for connecting critical components in your industrial setup. Its compact

dimensions make it suitable for space-constrained environments, without

sacrificing its ability to handle high-frequency signals.

Enjoy the added benefit of a comprehensive 3-year warranty, providing you

with the confidence and assurance that your investment is protected.

SAACKE F-GDSA 143303 Controller SHIPS UPS

SAACKE F-GDSA Burner Control Unit: Technical Overview and Key Features

The SAACKE F-GDSA Burner Control Unit is a specialized component designed

for industrial combustion systems, integrating advanced control, safety,

and efficiency functionalities. As part of SAACKE’s extensive portfolio of combustion

solutions, this unit exemplifies the brand’s expertise in industrial heat process

technologies, particularly in marine and offshore applications.

Key Technical Specifications

Model Designation: F-GDSA

Manufacturer: SAACKE GmbH, a German family-owned enterprise with over 130 years

of experience in combustion engineering.

Power Supply: Compatible with 220V/50Hz systems, ensuring seamless integration

into global industrial infrastructure.

Control Logic: Digital flame assessment technology enables adaptive fuel-to-air ratio

regulation, accommodating all fuel types without power restrictions.

Redundancy & Reliability:

Dual-channel flame sensor design (UV and IR) enhances fault tolerance.

Integrated ignition transformers (e.g., SAACKE 20050E, 220V/50Hz ZA) support uninterrupted operation.

GE ENERGY HYDRAN H201Ci-1 One-Channel Controller

HYDRAN 201Ci-1 One Channel Controller

Remote electronic controller for oneHYDRAN 201T/ Intelligent Transmitter;

itprovides network communication capabilitiesplus a large display of gas

level as well as alarmcontacts, alarm indicators and analog outputs.

** When ordered in conjunction with a H20ITi, this combination iscommonly

referred to as a HYDRAN 201R Model i.

General

Components

Electronic unit housed in a weatherproofenclosure, suitable for

outdoor installation

Application

Monitoring of one H201Ti IntelligentTransmitter and access point for a

networkup to 128 H201T/’s via a single RS-232computer communication

port, eitherlocally or through an optional modem

Electronic Unit

Display TypeDigital, Light Emitting Diodes (LED),0-1999 ppm

Standard Analog Output

Non-isolated, jumper-configurable as 0-1 mA or 4-20 mA (10 V max. output),

0-1 V or 0-10 V; 0-2000 ppm scale

2nd Optional Analog Output

Isolated, jumper-configurable as 0-1 mA, 4-20 mA, 0-1 V or 0-10 V;

1500 V RMS isolation level; 0-2000 ppm scale

Gas Hi and Hi-Hi Alarms

Duplicate alarms in the H201Ti for Level,Hourly Gas Trend and Daily

Gas Trend

Fail Alarm

Duplicates alarm in the H201Ti for power failure, loss of communications,

sensor or other system malfunctions; upon system fault, display is

blanked and analog outputs are set to zero

B&R X20CP0411 1x Ethernet, 2x USB, 1x X2X Link Controller

Material number:

X20CP0411

Description:

• ARM Cortex-A9 processor with 240 MHz and integrated I/O processor

• Onboard Ethernet

• 2x onboard USB

• 128 MB DDR3 SDRAM

• 512 MB onboard flash drive

• Fanless

• No battery

• Extremely compact

The controllers in the X20 Compact-S family are both powerful and compact.

The fanless, battery-free design of these controllers means they are completely

maintenance-free.

The X20CP0411 is equipped with an ARM Cortex-A9-240 processor, 128 MB RAM

and 512 MB built-in flash drive. The FRAM for storing remanent variables has

16 kB available.

With Ethernet, USB and RS232. the controller offers plenty of communication options.

An optional RS485 or CAN interface is available.

B&R X20CP3585 Controller

Material number:

X20CP3585

Description:

• Intel Atom 1.0 GHz processor with an additional I/O processor

• Onboard Ethernet, POWERLINK with poll response chaining and USB

• 3 slots for modular interface expansion

• CompactFlash as removable application memory

• 256 MB DDR2-SDRAM

• Controller redundancy possible

• Fanless

The X20CP3585 controller is based on an Atom processor clocked at

1 GHz and equipped with 256 MB DDR2 SDRAM.

USB, Ethernet, POWERLINK and removable CompactFlash are all included

as standard features. A Gigabit Ethernet interface is a standard feature.

For even more real-time network performance, the onboard POWERLINK

interface supports poll response chaining mode (PRC).

The controller is equipped with 3 slots available for X20 communication

modules. Various bus and network systems can easily be integrated into

the X20 system through the use of communication modules.

B&R X20IF10G3-1 The EtherCAT interface

The EtherCAT interface

From an Ethernet standpoint, the EtherCAT bus is simply a single large Ethernet station. This “station” re

ceives and transmits Ethernet telegrams. The station does not include an Ethernet controller with down

stream microprocessor, however, but rather a large number of EtherCAT slaves. These slaves process the

incoming telegrams during the cycle and extract the relevant payload data or add it and then forward the

telegram to the next EtherCAT slave. The last EtherCAT slave then returns the now fully processed telegram

so that it will be sent back to the master by the first slave as a kind of response telegram. This procedure

utilizes the fact that Ethernet deals separately with transfers in separate directions (Tx and Rx lines) and

operates in full-duplex mode.

The telegrams are processed in a continuous process. While the telegrams are already being sent on, de

layed by just a few bits, the slave recognizes certain commands for itself and executes them accordingly.

Processing takes place in the hardware and is therefore independent of the response times of the slave.

Each station has an addressable memory area of 64 kB, within which it is possible to read, write or write

and read simultaneously. Several EtherCAT commands can be embedded within an Ethernet telegram, each

of which addresses individual stations and/or memory areas.

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