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SAACKE CCS-HT Industry overview

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

Benefits

• Suitable for all standard and numerous special fuels.

• Wide range of hot gas temperatures can be mapped.

• Large control range with low emission values.

• Homogeneous temperature profile at the hot gas outlet.

• Low radiation losses.

• Complete combustion of the fuel.

• Variable mixed gas/mixed air volume.

• Low maintenance intervals and robust design.

• Suitable as a thermal afterburner, for flue gas reheating, and as a

classic combustion chamber for many applications.

SAACKE CCS-HT COMPACT HOT GAS GENERATOR

COMPACT HOT GAS GENERATOR FOR CONFINED SPACES

AND FLEXIBLE APPLICATIONS

Where space is limited, the CCS-HT compact offers a powerful

solution for energy-intensive processes. The compact hot gas

generator is based on a stable double-jacket design with refractory

lining and is optimized for natural gas firing with the SAACKE SSB

burner. High air excess, large control ranges, and a sophisticated

combustion chamber geometry ensure low emissions, uniform hot

gas temperatures from 600 to 1.000 °C, and high energy efficiency.

Thanks to its compact design, the CCS-HT compact is particularly

economical, flexible in use, and ideal for customer-specific

requirements.

Power range

2 – 20 MW

Fuels

• Natural gas / Special gases

• Low-calorific fuels on request

Exit temperatures

< 600 – 1.000 °C

SAACKE CCS-HT Industry overview

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

Benefits

• Suitable for all standard and numerous special fuels.

• Wide range of hot gas temperatures can be mapped.

• Large control range with low emission values.

• Homogeneous temperature profile at the hot gas outlet.

• Low radiation losses.

• Complete combustion of the fuel.

• Variable mixed gas/mixed air volume.

• Low maintenance intervals and robust design.

• Suitable as a thermal afterburner, for flue gas reheating, and as a classic

combustion chamber for many applications.

SAACKE CCS-HT VERSATILE HOT GAS GENERATOR FOR DEMANDING INDUSTRIAL PROCESSES

ERSATILE HOT GAS GENERATOR FOR DEMANDING

INDUSTRIAL PROCESSES.

The CCS-HT is ideal for drying processes and the thermal utilization

of exhaust gases, exhaust air, and vapors.

With its robust double-jacket design, efficient air flow, and flexible

fuel selection, it offers high temperature homogeneity, short start-up

times, and low emissions. In combination with SAACKE industrial

burners, the CCS-HT offers maximum operational reliability, a wide

control range, and maximum efficiency—even with changing process

requirements.

Power range

2 – 40 MW

Fuels

• Standard fuels

• Heavy oil

• Low-calorific gases and liquids

• Numerous pulverized fuels

Exit temperatures

< 600 – 1.000 °C

SAACKE CCS-HT VERSATILE HOT GAS GENERATOR FOR DEMANDING INDUSTRIAL PROCESSES

ERSATILE HOT GAS GENERATOR FOR DEMANDING

INDUSTRIAL PROCESSES.

The CCS-HT is ideal for drying processes and the thermal utilization

of exhaust gases, exhaust air, and vapors.

With its robust double-jacket design, efficient air flow, and flexible

fuel selection, it offers high temperature homogeneity, short start-up

times, and low emissions. In combination with SAACKE industrial

burners, the CCS-HT offers maximum operational reliability, a wide

control range, and maximum efficiency—even with changing process

requirements.

Power range

2 – 40 MW

Fuels

• Standard fuels

• Heavy oil

• Low-calorific gases and liquids

• Numerous pulverized fuels

Exit temperatures

< 600 – 1.000 °C

SAACKE TEMINOX Industry overview

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

Benefits

• Lowest emissions that reliably comply with or even exceed

country-specific emission regulations, such as BImSchV.

• High efficiency due to low residual oxygen in the exhaust

gas, even with high emission requirements.

• Highly efficient, soundproofed fan (monoblock) with low

power consumption.

• Compliance with CE directives, type-tested.

• Robust and modular design.

• Easy installation, commissioning, and maintenance.

• Suitable for a wide range of heat generators.

• Available as natural gas, light oil, or dual-fuel burners with

the option of simultaneous operation of two fuels and 

combustion of special fuels.

• Version for air preheating (optional).

• Integrated combustion management system (optional).

• Further modular system extensions possible.

SAACKE TEMINOX THE ULTRA-LOW-NOX BURNER FOR YOUR PROCESS HEAT

THE ULTRA-LOW-NOX BURNER FOR YOUR PROCESS HEAT.

Thanks to its efficient and low-pollutant combustion, the SAACKE

TEMINOX complies with the most stringent emission regulations

for both gas and oil operation, while keeping residual oxygen

levels in the exhaust gas low. The burner is available with an

integrated fan as a monoblock version or with a separate fan

as a duoblock version.

Power range

3 – 28 MW

Fuels

• Natural gas

• Liquid gas

• Hydrogen

• Light fuel oil

• Synthetic fuels

• Special fuels (biogases, bio-oils, etc.)

Applications

• New construction and modernization of industrial plants:

• Shell boilers

• Water-tube Boilers

• Thermal oil heaters

• Thermal processing systems

Beckhoff EL3214-0090 TwinSAFE SC technology

The TwinSAFE SC technology (TwinSAFE Single Channel) facilitates

the use of standard signals for safety-related tasks in any networks

or fieldbuses. To do this, EtherCAT I/Os from the areas of analog

input, angle and displacement measurement, or communication

(4 to 20 mA, incremental encoder, IO-Link, etc.) are extended by

the TwinSAFE SC function. The typical signal features and standard

functionalities of the I/O components are retained.

TwinSAFE SC I/Os have a yellow strip at the front of the housing to

distinguish them from standard I/Os.

The TwinSAFE SC technology facilitates communication by means of

a TwinSAFE protocol. These connections can be distinguished from

the usual safe communication by means of Safety over EtherCAT.

The data from the TwinSAFE SC components is transferred by means

of a TwinSAFE protocol to the TwinSAFE Logic, where it can be used

in the context of safety-relevant applications. Detailed examples for

the correct application of the TwinSAFE SC components and the

respective normative classification, which have been confirmed/

calculated by TÜV SÜD, can be found in the TwinSAFE application

manual.

Basler Electric BE1-BPR Application – Standard Models

Application – Standard Models

Breaker Failure

BE1-BPR relays are intended to provide a preprogrammed solution for most

breaker failure relaying applications. Breaker failure relaying is the use of a

current monitoring relay to determine whether or not current continues to

flow into a faulted circuit after a breaker has been instructed to interrupt the

circuit. If current continues to flow into the faulted circuit after a defined

period of time has elapsed (sufficient for the breaker to have interrupted the

current), the circuit breaker is considered to have failed. Steps must then be

taken to trip the next set of breakers in the power system to prevent system

damage. Breaker failure schemes must be designed to isolate both the faulted

circuit and the failed breaker.

Several reasons why a breaker fails to clear a fault are:

• Trip circuit is open (broken wire, blown fuse, open trip coil).

• Interrupting mechanism stuck, leaving a single phase of a three-phase circuit

connected.

• Interrupter flash-over due to the loss of dielectric strength through

contamination or damage.

• Operating mechanism failed to operate.

Basler Electric BE1-BPR relays can be configured as multiple shot reclosing relays

Breaker Reclosing

BE1-BPR relays can be configured as multiple shot reclosing relays that operate in

parallel and independently from the breaker failure function.

Three major factors should be considered when establishing a reclosing philosophy.

• Desired number or reclosure attempts.

• Time delay between breaker opening and reclosure.

• Supervisory control.

The first major factor is the desired number of reclosure attempts. Where most

faults are attributable to heavy tree exposure, as in distribution networks, multiple

reclosure attempts are common. This is possible because of low voltage levels and

is desirable considering customer inconvenience during outages. BE1-BPR relays

are programmable for up to three reclosure attempts per sequence. This allows

tailoring of the reclosing sequence to the specific needs of the circuit.

The second major factor is the time delay between breaker opening and reclosure.

On sub-transmission and distribution networks, it is necessary to ensure that motors

are no longer running and that local generation is off-line prior to attempting reclosure.

At the same time, a rapid reclosure minimizes damage, ionization, and system shock

in transmission networks. After the first reclosure attempt, additional attempts are

generally delayed to allow for de-ionization of the interrupter. BE1-BPR relays have

three reclosing shots and each shot has a programmable time delay. 

Three outputs are available. They are CLOSE, RECLOSE FAIL, and LOCKOUT.

A third major factor to be considered in reclosing is supervisory control. Supervisory

control allows the operator to maintain control of the system at all times. BE1-BPR

relays have two supervisory inputs (WAIT and LOCKOUT). WAIT stops the reclose

sequence at any point and allows the sequence to continue when the WAIT input is

removed. LOCKOUT drives the reclose function immediately to lockout status and

takes precedence over all other inputs.

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