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SAACKE CCS-HT COMPACT Industry overview

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

Benefits

• Suitable for all standard and numerous special fuels.

• Wide range of hot gas temperatures can be mapped.

• Large control range with low emission values.

• Homogeneous temperature profile at the hot gas outlet.

• Low radiation losses.

• Complete combustion of the fuel.

• Variable mixed gas/mixed air volume.

• Low maintenance intervals and robust design.

• Suitable as a thermal afterburner, for flue gas reheating, and as a

classic combustion chamber for many applications.

SAACKE CCS-LT COMPACT ALL-STEEL HOT GAS GENERATOR

COMPACT ALL-STEEL HOT GAS GENERATOR FOR RAPID

TEMPERATURE CHANGES AND LARGE VOLUME FLOWS

The CCS-LT was specially developed for processes with rapid

temperature changes, intermittent operation, and high volume

flows. The compact, all-steel construction without refractory

lining enables short start-up times, low weight, and flexible

installation options. The tangentially fed mixed gas, together

with the SAACKE SSB burner, ensures low emissions, a very

homogeneous temperature profile, and low pressure losses

– ideal for applications with low outlet temperatures and

energy-efficient mixed gas operation.

Power range

2 – 26 MW

Fuels

• Fuel gases

• Low-calorific fuel gases

• Extra-light fuel oil

Exit temperatures

400 – 650 °C (Fuel gases up to 800°C)

SAACKE CCS-LT COMPACT ALL-STEEL Benefits

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

Benefits

• Suitable for all standard and numerous special fuels.

• Wide range of hot gas temperatures can be mapped.

• Large control range with low emission values.

• Homogeneous temperature profile at the hot gas outlet.

• Low radiation losses.

• Complete combustion of the fuel.

• Variable mixed gas/mixed air volume.

• Low maintenance intervals and robust design.

• Suitable as a thermal afterburner, for flue gas reheating, and

as a classic combustion chamber for many applications.

SAACKE CCS-HT COMPACT HOT GAS GENERATOR

COMPACT HOT GAS GENERATOR FOR CONFINED SPACES

AND FLEXIBLE APPLICATIONS

Where space is limited, the CCS-HT compact offers a powerful

solution for energy-intensive processes. The compact hot gas

generator is based on a stable double-jacket design with refractory

lining and is optimized for natural gas firing with the SAACKE SSB

burner. High air excess, large control ranges, and a sophisticated

combustion chamber geometry ensure low emissions, uniform hot

gas temperatures from 600 to 1.000 °C, and high energy efficiency.

Thanks to its compact design, the CCS-HT compact is particularly

economical, flexible in use, and ideal for customer-specific

requirements.

Power range

2 – 20 MW

Fuels

• Natural gas / Special gases

• Low-calorific fuels on request

Exit temperatures

< 600 – 1.000 °C

SAACKE CCS-HT VERSATILE HOT GAS GENERATOR FOR DEMANDING INDUSTRIAL PROCESSES

ERSATILE HOT GAS GENERATOR FOR DEMANDING

INDUSTRIAL PROCESSES.

The CCS-HT is ideal for drying processes and the thermal utilization

of exhaust gases, exhaust air, and vapors.

With its robust double-jacket design, efficient air flow, and flexible

fuel selection, it offers high temperature homogeneity, short start-up

times, and low emissions. In combination with SAACKE industrial

burners, the CCS-HT offers maximum operational reliability, a wide

control range, and maximum efficiency—even with changing process

requirements.

Power range

2 – 40 MW

Fuels

• Standard fuels

• Heavy oil

• Low-calorific gases and liquids

• Numerous pulverized fuels

Exit temperatures

< 600 – 1.000 °C

SAACKE TEMINOX THE ULTRA-LOW-NOX BURNER FOR YOUR PROCESS HEAT

THE ULTRA-LOW-NOX BURNER FOR YOUR PROCESS HEAT.

Thanks to its efficient and low-pollutant combustion, the SAACKE

TEMINOX complies with the most stringent emission regulations

for both gas and oil operation, while keeping residual oxygen

levels in the exhaust gas low. The burner is available with an

integrated fan as a monoblock version or with a separate fan

as a duoblock version.

Power range

3 – 28 MW

Fuels

• Natural gas

• Liquid gas

• Hydrogen

• Light fuel oil

• Synthetic fuels

• Special fuels (biogases, bio-oils, etc.)

Applications

• New construction and modernization of industrial plants:

• Shell boilers

• Water-tube Boilers

• Thermal oil heaters

• Thermal processing systems

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

SAACKE TEMINOX Benefits

Benefits

• Lowest emissions that reliably comply with or even exceed

country-specific emission regulations, such as BImSchV.

• High efficiency due to low residual oxygen in the exhaust

gas, even with high emission requirements.

• Highly efficient, soundproofed fan (monoblock) with low

power consumption.

• Compliance with CE directives, type-tested.

• Robust and modular design.

• Easy installation, commissioning, and maintenance.

• Suitable for a wide range of heat generators.

• Available as natural gas, light oil, or dual-fuel burners with

the option of simultaneous operation of two fuels and 

combustion of special fuels.

• Version for air preheating (optional).

• Integrated combustion management system (optional).

• Further modular system extensions possible.

SAACKE SWIRL BURNER SSB Industry overview

Industry overview

• Energy and heat supply

• Chemicals

• Refineries

• Food industry

• Waste recycling

• Steel and metal processing

• Building materials industry

• Wood processing

• Consumer goods

Benefits

• Thermal utilization of industrial by-products.

• Low-emission combustion.

• No support fuel required.

• Reduction of CO2 emissions and significant contribution to environmental

protection.

• Previously unused fuels replace conventional standard fuels such as natural

gas or light oil – your advantage in times of uncertain heating markets.

• Reliable compliance with emission requirements according to BAT (Best

Available Technology).

• Significant reduction in the number of start-up and shutdown processes

with unnecessary ventilation sequences thanks to a large control range.

• Suitable for sub- and over-stoichiometric combustion with a large lambda

range of 0.3–4.0.

• Flame geometry can be individually adapted to each combustion chamber

through various burner settings. If required, unmatched stable and short

flames are possible.

Basler Electric BE1-67N PUSH-TO-ENERGIZE OUTPUTS

PUSH-TO-ENERGIZE OUTPUTS

A push-to-energize pushbutton is included for each tripping output contact. These pushbuttons can be

used to verify correct operation of external control circuit wiring without the need to supply test signals to

the relay. Control power must be applied for this function to operate. The pushbuttons are recessed

behind the relay front panel and are not accessible with the cover installed.

TARGETS

One target is included for each tripping function as specified by style number. Targets are operated either

by the internal signal initiating tripping (internally operated) or by a minimum of 200 mAdc flowing through

the series circuit consisting of the target coil and output relay contacts (current operated). Within a

specific relay, all targets must be operated in the same way.

POWER SUPPLY OPTIONS

Various power supply options are available to allow the BE1-67N relay to be used with standard supply

voltages. See the style chart for details.

POWER-UP DELAY

A power-up delay timer is initiated upon application of control power to the relay to prevent undesired

contact transitions when sensing signals are present. Operation of measuring circuits and output circuits

are inhibited (less than 0.5 seconds) until the power-up delay period has expired.

Basler Electric BE1-67N Zero Sequence Voltage

Zero Sequence Current

Zero sequence current polarization is preferred for applications with low ground source impedance.

Figure 1-1 illustrates relay connections that obtain zero sequence current (3I0

) from a separate current

transformer in the grounded neutral of a two winding wye-delta power transformer. Figure 1-2 illustrates

relay connections that obtain zero sequence current from a current transformer(s) in the grounded

neutral(s) of a three winding transformer. The magnitude of the zero sequence current used for polarizing

may be different from that of the ground current seen by the measuring element(s) of the relay.

Zero Sequence Voltage

Zero sequence voltage polarization is preferred for higher ground source impedances. Refer to Figures 1

1 and 1-2 for relay connections that obtain zero sequence voltage (3V0

) from a set of grounded wye

broken delta voltage transformers. The voltage polarized relay has a directional polarization adjustment to

match the impedance angle of the protected line to the characteristic angle of the relay. This is the angle

about which the directional angle is centered. A choice of line angles allows the relay to be adjusted to

include the resistance component of the ground fault.

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